ESP Seat Alhambra 2006 Workshop Manual

Cleaning and caring for your vehicle 200
Caution
Cleaning products which contain solvents will damage the material.
Cleaning wooden trim*
– Clean the wooden trim with a clean cloth moistened with water.
– If this does not provide satisfactory results, use a gentle soap
solution.
Caution
Cleaning products which contain solvents will damage the material.
Cleaning cloth seat covers and fabric trim
Cloth seat covers and fabric trim on the doors, headlining etc. can be cleaned
with a special interior cleanser or with dry foam and a soft brush.
Cleaning leather*
Normal cleaning
– Moisten a cotton or woollen cloth with water and wipe over the
leather surfaces.Cleaning stubborn stains
– More stubborn dirt can be removed using a mild soap solution
(pure liquid soap; two tablespoons diluted in one litre of water)
and a cloth.
– Do not let the water soak through the leather or soak into the
seams.
– Then wipe off with a soft, dry cloth.
Leather care
– The leather should be treated regularly (about twice a year) with
a special leather-care product, which is available from your
Authorised Service Centre.
– Apply these products very sparingly.
– Then wipe off with a soft, dry cloth.
SEAT does everything possible to preserve the special qualities of leather, as
a natural product. Because of the natural properties of the specially selected
hides employed, the finished leather has a certain sensitivity to grease and
dirt, etc. so a degree of care is required in everyday use and when looking
after the leather.
Dust and grit in the pores and seams can scratch and damage the surface. If
the vehicle is left standing in the sun for long periods, the leather should be
protected against direct sunlight to prevent it from fading. However, slight
colour variations in high-quality natural leather are normal.
Caution
•Do not use solvents, wax polish, shoe cream, spot removers or similar
products on leather.

Accessories, parts replacement and modifications 202
Accessories, parts replacement and modifications
Accessories and parts
Always consult an Authorised Service Centre before
purchasing accessories and parts.
Your vehicle is designed to offer a high standard of active and passive safety.
Before purchasing accessories and parts, and before making technical
changes to your car, we recommend that you consult your Authorised Service
Centre.
SEAT dealerships will be happy to provide you with the latest information
about the use, legal requirements and recommendations from the manufac-
turer regarding accessories and parts.
We recommend you use only SEAT Approved Accessories
® and SEAT
Approved Spare Parts® . This way, SEAT can guarantee that the product in
question is suitable, reliable and safe. Authorised Service Centres have the
necessary experience and facilities to ensure that parts are installed correctly
and professionally.
Despite continuous observation of the market, SEAT is not able to assess the
reliability, safety and suitability of parts not approved by SEAT. For this reason
SEAT cannot assume responsibility for any non-genuine parts used, even if
these parts have been approved by an official testing agency or are covered
by an official approval certificate.
Any equipment subsequently installed which has a direct effect on the
vehicle and/or the way it is driven (e.g. cruise control system or electronically-
controlled suspension) must be approved by SEAT for use in your vehicle and
bear the e mark (the European Union's authorisation symbol).
If any additional electrical components are fitted which do not serve to
control the vehicle itself (for instance a refrigerator box, laptop or ventilator fan, etc.), these must bear the CE mark (European Union manufacturer
conformity declaration).
WARNING
Accessories, for example telephone holders or drink holders, should never
be fitted on the covers of, or within the working range of, the airbags. If
they are, there is a danger of resulting injury if the airbag is triggered in an
accident.
Modifications
Modifications must always be carried out according to our
specifications.
Unauthorised modifications to the electronic components or software in the
vehicle may cause malfunctions. Due to the way the electronic components
are linked together in networks, other systems may be affected by the faults.
This can seriously impair safety, lead to excessive wear of components, and
also invalidate your vehicle registration documents.
SEAT Authorised Service Centres cannot be held liable for any damage
caused by modifications and/or work performed incorrectly.
For this reason, we recommend that all work should be performed by an
Authorised Service Centre using genuine and SEAT
® approved parts and
accessories.

Checking and refilling levels 206
Checking and refilling levels
Refilling
The tank filler neck is located at the rear right-hand side of the vehicle.
The tank flap is locked and unlocked automatically by the central locking
system.
The fuel tank holds about 70 litres.
The tank cap can, once unscrewed, be hung on the tank flap Ÿfig. 138.
After filling up, screw the tank cap back in firmly and close the tank flap until
it engages.
WARNING
All legal stipulations must be observed when transporting a reserve
supply. For safety reasons, we do not recommend carrying a spare fuel
canister in the vehicle. The canister could be damaged in an accident and
leak.
Caution
•Never run the fuel tank empty on vehicles equipped with a catalytic
converter. An irregular fuel supply could cause misfiring. In this way the fuel
can arrive without burning the exhaust system, which could cause the cata-
lyser to overheat resulting in damage.
•Spilt fuel should be removed from the vehicle paint finish as quickly as
possible as the paint could otherwise be damaged. Especially if biodiesel
fuel is being used Ÿpage 207.
For the sake of the environment
If the automatic filler nozzle is operated correctly, it will switch itself off as
soon as the tank is “full”. Never attempt to fill beyond this point, as this will
fill the expansion chamber. Fuel may leak out if ambient conditions are
warm.
Fig. 138 Tank filler neck
and tank flap

Checking and refilling levels207
Safety FirstOperating instructionsTips and MaintenanceTe c h n i c a l D a t a
Petrol
Petrol types
The correct petrol types are listed on a sticker inside the fuel
tank flap.
Only unleaded petrol, corresponding to the standard DIN EN 228, may be
used for vehicles with catalytic converters (EN = “European Norm”).
Petrol types are categorised according to their octane number, e. g. 91, 95,
98 or 99. You may use petrol with a higher octane number than the one
recommended for your engine. However this has no advantage in terms of
fuel consumption and engine power.
Caution
If you must drive with fuel of a lower octane rating than recommended then
avoid driving at high engine speeds or putting demand on your engine.
Otherwise engine damage may occur. Fill up with petrol with the correct
octane number as soon as possible.
For the sake of the environment
Just one full tank of leaded fuel would seriously impair the efficiency of the
catalytic converter.
Petrol additives
The quality of the petrol influences running behaviour, performance and
service life of the engine. For this reason you should use good quality petrol
containing additives. These additives will help to prevent corrosion, keep the
fuel system clean and prevent deposits from building up in the engine.If good quality petrol with additives is not available, this may cause engine
problems (e.g. engine does not run smoothly or problems occur when
starting).
Not all petrol additives are effective. We recommend you use only “genuine
SEAT fuel additives for petrol engines”. They are available from SEAT Service
Centres
®. Your dealer will also be able to provide information on how to use
them.
Do not mix other fuel additives with the fuel.
Diesel
Diesel*
Diesel fuel must correspond to DIN EN 590 (EN = “European standard”). It
must have a cetane number (CN) of at least 51. The cetane number indicates
the ignition quality of the diesel fuel.
Notes on filling with fuel Ÿpage 206.
RME fuel*
Only vehicles fitted with special equipment may drive with
biodiesel fuel in accordance with standard DIN EN 14214.
The biodiesel fuel must comply with the DIN EN 14.214 (FAME) Standard.
•Biodiesel is a methylester obtained from rapeseed oil.
•DIN is a German abbreviation for “ Deutsches Institut für Normug e.V.”, the
German standards institute.
•EN means European Norm.

Checking and refilling levels213
Safety FirstOperating instructionsTips and MaintenanceTe c h n i c a l D a t a
Oil properties
Viscosity
The viscosity class of the oil is selected according to the diagram.
When the ambient temperature falls outside the limits of the scale for a short
period, an oil change is not required.
Mono-grade oil
Single grade oils are generally not suitable for all year round use, due to
ranges of viscosity
43).These oils are only useful in a climate that is constantly very cold or very
warm.
Engine oil additives
No type of additive should be mixed with the engine oil. The deterioration
caused by these additives is not covered by the warranty.
Fig. 141 Types of oil
according to temperature
Engine typeSpecification
PetrolVW 501 01/ VW 502 00/ VW 504 00
DieselVW 505 00/ VW 505 01/ VW 507 00/ VW 506 01
Diesel Injector Pump
a)
a)Only use recommended oils, otherwise you may damage the engine.
VW 505 01/ VW 507 00/ VW 506 01
Diesel Injector Pump Motor 118 kW
a)VW 506 01/ VW 507 00
Diesel Engines with Particulate filter (DPF)
a)VW 507 00
43)Viscosity: Ability to flow

Checking and refilling levels 214
Note
Before a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. This way, the
correct engine oil will always be available for a top-up if needed.
Checking the engine oil level
The engine oil dipstick indicates the level of the oil.
Before opening the bonnet, read and observe the warnings
Ÿpage 209.
– Park the vehicle on an even surface.
– Stop the engine and wait a few minutes for the oil to drain back
into the sump.
– Raise the bonnet Ÿpage 211.– Pull out the dipstick.
– Wipe the dipstick with a cloth and insert it again, pushing it in as
far as it will go.
– Then pull the dipstick out again and check the oil level .
– Replace the dipstick, pushing it in as far as it will go.
If the oil level is in area Ÿfig. 142 , you must not top up with oil.
If the oil level is in area , you may top up with oil (approx. 0,5 l).
If the oil level is in area , you must top up with oil (approx. 1,0 l).
It is normal for the engine to consume a certain amount of oil. Consumption
can be up to 1.0 litres per 1,000 km. For this reason the engine oil level must
be checked at regular intervals, preferably when filling the tank and before a
journey.
When the engine is working hard, for instance during sustained high-speed
motorway cruising in summer, when towing a trailer or climbing on mountain
passes, the oil level should preferably be kept within area (but not above).
WARNING
Special care must be taken when working on the engine or on components
in the engine compartment.
•When working in the engine compartment, always observe the safety
warnings Ÿpage 209
Caution
If the oil level is above the area do not start the engine. This could result
in damage to the engine and catalytic converter. Contact SEAT Service Centre ®.
Fig. 142 Dipstick
AA
AB
AC
AA
AA

Checking and refilling levels215
Safety FirstOperating instructionsTips and MaintenanceTe c h n i c a l D a t a
Topping up engine oil E
Top up gradually with small quantities of oil.
Before opening the bonnet, read and observe the warnings Ÿ in
“Safety instructions on working in the engine compartment” on
page 209 .
– Unscrew cap from oil filler opening Ÿfig. 143.
– Top-up oil in small amounts, using the correct oil.
– To avoid over-filling with engine oil, you should top-up using
small quantities, wait a while and check the oil level before
adding any more oil.
– As soon as the oil level is in area , carefully close the cap.
The position of the oil filler opening is shown in the corresponding engine
compartment diagram Ÿpage 262.Engine oil specification Ÿpage 212.
WARNING
Oil is highly inflammable! Ensure that no oil comes into contact with hot
engine components when topping up.
Caution
If the oil level is above the area do not start the engine. This could result
in damage to the engine and catalytic converter. Contact a qualified work-
shop.
For the sake of the environment
The oil level must never be above area . Otherwise oil can be drawn in
through the crankcase breather and escape into the atmosphere via the
exhaust system.
Changing engine oil
The engine oil must be changed at the intervals given in the
service schedule.
We recommend that you have the engine oil changed by an Authorised
Service Centre.
The two different oil change intervals are shown in the Inspection and Main-
tenance Plan.
WARNING
Only change the oil yourself if you have the specialist knowledge required!
Fig. 143 In the engine
compartment: Engine oil
filler cap
AB
AA
AA

Checking and refilling levels217
Safety FirstOperating instructionsTips and MaintenanceTe c h n i c a l D a t a
Caution
•Other additives may give considerably inferior corrosion protection. The
resulting corrosion in the cooling system can lead to a loss of coolant,
causing serious damage to the engine.
•The coolant additive G 12+ (purple) can be mixed with the additive G 12
(red) or G 11. Never mix G12 (red colour) with G 11.
Checking the coolant level and topping up 
The correct coolant level is important for fault-free func-
tioning of the engine cooling system.
Before opening the bonnet, read and observe the warnings Ÿ in
“Safety instructions on working in the engine compartment” on
page 209 .Opening the coolant expansion tank
– Switch off the engine and allow it to cool.
– To prevent scalding, cover the cap on the expansion tank with a
thick cloth and carefully unscrew the cap Ÿ .
Checking coolant level
– Look into the open coolant expansion tank and read off the
coolant level.
– If the level is underneath the “MIN” mark, top up with coolant.
Topping up coolant
–Only use new coolant.
– Do not fill above the “MAX” mark.
Closing the coolant expansion tank
– Screw the cap on again tightly.
The position of the coolant expansion reservoir is shown in the corresponding
engine compartment diagram Ÿpage 262.
Make sure that the coolant meets the required specifications Ÿpage 216.
Do not use a different type of additive if coolant additive G 12+ is not avail-
able. In this case use only water and bring the coolant concentration back up
to the correct level as soon as possible by putting in the specified additive
Ÿpage 216.
Always top up with new coolant.
Do not fill above the “MAX” mark. Otherwise the excess coolant will be forced
out of the cooling system when the engine is hot.
Fig. 144 In the engine
compartment: Coolant
expansion tank cap

Checking and refilling levels 222
The position of the brake fluid reservoir is shown in the corresponding engine
compartment diagram Ÿpage 262. The brake fluid reservoir has a black and
yellow cap.
The brake fluid level drops slightly when the vehicle is being used as the
brake pads are automatically adjusted as they wear.
However, if the level goes down noticeably in a short time, or drops below the
“MIN” mark, there may be a leak in the brake system. A display on the instru-
ment panel will warn you if the brake fluid level is too low Ÿpage 70.
WARNING
Before opening the bonnet to check the brake fluid level, read and observe
the warnings Ÿpage 209.
Changing the brake fluid
The brake fluid must be renewed every two years.
We recommend that you have the brake fluid changed by an Authorised
Service Centre.
Before opening the bonnet, please read and follow the warnings Ÿ in
“Safety instructions on working in the engine compartment” on page 209 in
“Working in the engine compartment”.
Brake fluid absorbs moisture. In the course of time, it will absorb water from
the ambient air. If the water content in the brake fluid is too high, the brake
system could corrode. This also considerably reduces the boiling point of the
brake fluid. Heavy use of the brakes may then cause a vapour lock which
could impair the braking effect.
For this reason the brake fluid must be renewed every two years.It is important that you use only use brake fluid compliant with the US
standard FMVSS 116 DOT 4. We recommend the use of Genuine SEAT brake
fluid.
WARNING
Brake fluid is poisonous. Old brake fluid impairs the braking effect.
•Before opening the bonnet to check the brake fluid level, read and
observe the warnings Ÿpage 209.
•Brake fluid should be stored in the closed original container in a safe
place out of reach of children. There is a toxic risk.
•Have the brake fluid changed every two years at the latest. Heavy use
of the brakes may cause a vapour lock if the brake fluid is left in the system
for too long. This would seriously affect the efficiency of the brakes and the
safety of the vehicle. This may cause an accident.
Caution
Brake fluid could damage the paintwork. Wipe off any brake fluid from the
paintwork immediately.
For the sake of the environment
Brake fluid must be drained and disposed of in the proper manner observing
environmental regulations.

Checking and refilling levels 224
•If the vehicle is left standing in cold conditions for a long period, protect
the battery from frost. If it “freezes” it will be damaged.
Checking the electrolyte level
The electrolyte level should be checked regularly in high-
mileage vehicles, in hot countries and in older batteries.
– Open the bonnet and open the battery cover at the front Ÿ in
“Safety instructions on working in the engine compartment” on
page 209 Ÿ in “Warnings on handling the battery” on
page 223.
– Check the colour display in the "magic eye" on the top of the
battery.
– If there are air bubbles in the window, tap the window gently until
they disperse.
The position of the battery is shown in the corresponding engine compart-
ment diagram Ÿpage 262.
The round window (“magic eye”) on the top of the battery changes colour,
depending on the charge level and electrolyte level of the battery.
If the colour in the window is colourless or bright yellow, the electrolyte level
of the battery is too low. Have the battery checked by a qualified workshop.
The colours green and black are used by the workshops for diagnostic
purposes.
Charging and changing the vehicle battery
The battery is maintenance-free and is checked during the
inspection service. All work on the vehicle battery requires
specialist knowledge.
If you often drive short distances or if the vehicle is not driven for long
periods, the battery should be checked by a qualified workshop between the
scheduled services.
If the battery has discharged and you have problems starting the vehicle, the
battery might be damaged. If this happens, we recommend you have the
vehicle battery checked by an Authorised Service Centre where it will be re-
charged or replaced.
Charging the battery
The vehicle battery should be charged by a qualified workshop only, as
batteries using special technology have been installed and they must be
charged in a controlled environment.
Replacing a vehicle battery
The battery has been developed to suit the conditions of its location and has
special safety features.
Genuine SEAT batteries fulfil the maintenance, performance and safety spec-
ifications of your vehicle.
WARNING
•We recommend you use only maintenance-free or cycle free leak-proof
batteries which comply with the standards T 825 06 and VW 7 50 73. This
standard applies as of 2001.
•Before starting any work on the batteries, you must read and observe
the warnings Ÿ in “Warnings on handling the battery” on page 223.