SKODA OCTAVIA 1997 1.G / (1U) Body Repairs Manual PDF
Page 71 of 150
Downloaded from www.Manualslib.com manuals search engine Front Body50
Edition 08.96
Replacement parts Side member
Impact shock absorber mount
Preparing new part
- Transfer separating cut to new part and cut to shape.
Welding in
- Fit in new part and fix on straightening jig.
- Weld separating cut, SG continuous weld.
- Spot-weld remaining joint, RP spot weld.
Page 72 of 150
Downloaded from www.Manualslib.com manuals search engine
Page 73 of 150
Downloaded from www.Manualslib.com manuals search engine
Page 74 of 150
Downloaded from www.Manualslib.com manuals search engine
Page 75 of 150
Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Repairing centre body Replacing roof (Octavia)
Separation points
- Drill off weld spots.
- Grind open shielded arc continuous seams
in the area to the tailgate water channel. Note: Do not damage roof frames. They must be re- placed if they do get damaged.
------------ 5
1
1 - ------------
Page 76 of 150
Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacement parts Roof
Adhesive DA 001 730 A1
Welding in
- Apply adhesive to the lateral flanges, front,
centre and rear cross member.
- Position roof and fix it. Note: The new part must be welded within 30 minutes after applying adhesive as otherwise the adhe-
sion may be poor.
Warning! Check adjustment with the windscreen and tailgate.
- Weld in roof, spot weld seam. Note: When welding the longitudinal sides make sure the spot weld tongs are positioned in the re- cessed surfaces inside the vehicle.
- Weld roof in the area of the tailgate water
channel, shielded arc continuous seam.
------------ 5
1
2 - ------------
Page 77 of 150
Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacing roof (Octavia Estate)
Separation points
- Drill off weld spots
- Grind open shielded arc continuous seams
in the area to the tailgate water channel. Note: Do not damage roof frames. They must be re- placed if they do get damaged.
------------ 5
1
2 .
1 - ------------
Page 78 of 150
Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacement parts Roof
Adhesive DA 001 730 A1
Welding in
- Apply adhesive to the lateral flanges, front,
centre and rear cross member.
Note: The new part must be welded within 30 minutes after applying adhesive as otherwise the adhe-
sion may be poor.
- Position roof and fix it.
Warning! Check adjustment with the windscreen and tailgate.
- Weld in roof, spot weld seam
- Weld roof in the area of the tailgate water
channel, shielded arc continuous seam.
------------ 5
1
2 .
2 - ------------
Page 79 of 150
Downloaded from www.Manualslib.com manuals search engine
Page 80 of 150
Downloaded from www.Manualslib.com manuals search engine