SKODA OCTAVIA 1997 1.G / (1U) Body Repairs Workshop Manual

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacement part Outer lower sill (a stamped part)
Preparing new part
- Transfer separation cut to new part and cut
to shape.
Welding in
- Match up and tack-weld new part with vehi- cle standing on its wheels or on straighten-
ing angle set.
- Weld in outer lower sill, spot weld seam
- Butt-weld cut area, shielded arc continuous
seam
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51Middle Body
Edition 02.03
S00.5119.56.20
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Replacing outer lower sill (Octavia RS)
The procedure is basically identical to that for the Octavia
page 51-10.
Pay attention to the following additional in- formation and differences: The lower sill is additionally shielded arc-welded in the area of the door weatherseal.
Welding in
- Make three shielded arc continuous seams
each 25 mm long in the area of the flanges of the lower sill reinforcement. This weld seam should connect all the panels in this area.
Replace the bottom side rail rein- forcement
Outside bottom side rail separated
Separation points
- Detach original joint. Replacement parts Lower sill reinforcement.
Preparing new part
- Drill lower sill reinforcement with punch pli-
ers

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20------------ 5
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Welding in
- Match up and tack-weld new part with vehi- cle standing on its wheels or on straighten-
ing angle set.
- Weld in lower sill reinforcement, shielded arc
plug weld.

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51Middle Body
Edition 02.03
S00.5119.56.20
Replacing lower sill tube reinforcement

Lower sill reinforcement cut out. Separation points
- Grind off lower sill tube reinforcement
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Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacement parts Lower sill tube reinforcement
Welding in
- Match up and tack-weld new part with vehi- cle standing on its wheels or on straighten-
ing angle set.
- Weld in lower sill tube reinforcement, shiel-
ded arc plug weld.
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51Middle Body
Edition 02.03
S00.5119.56.20
Replacing inner lower sill

Inner A pillar already cut out.
Inner B pillar already cut out.
Rear side part already cut out.
Lower sill tube reinforcement already cut out. Note:
If the inner lower sill is only replaced partially, the preliminary operations are reduced accord-
ingly. Separation points
- Drill off weld spots to inner lower sill.
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Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacement part Inner lower sill
Reinforcement for lift platform attachment
Preparing new part
- Weld reinforcement with lower sill, spot weld
seam.
- Make holes in new part with punch pliers.
Welding in
- Match up and tack-weld new part with vehi- cle standing on its wheels or on straighten-
ing angle set.
- Weld in inner lower sill, shielded arc plug
weld.
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51Centre Body
Edition 03.97

Replacing floor panel part section

Outer and inner lower sill already removed.
Separation points
- Position separation cut according to damage.
- Drill off original joint to side members below front of floor panel.Notes:
Do not make any separation cuts in the area
of the centre tunnel.
Seat cross member and runner must always
be replaced together with floor panel section.
- Cut out connection panel between lower sill and floor panel.
- Detach original joint.

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacement parts Floor panel
Connection plate for lift platform attachment
Preparing new part
- Transfer separation cut plus 10 mm for over- lapping on the new part and cut to shape.
- Burr separation cut on the body side
Welding in
- Perform overlapping welding offset on both
sides on the separation cut, shielded arc continuous seam interrupted.
- Fit, fix and weld in B-cross member, weld spot seam.
- Weld in connection to longitudinal members below floor panel, weld spot seam
- Fit, fix and weld in seat guide rail, shielded
arc continuous seam interrupted.
- Weld in connection plate of lower sill floor
panel, weld spot seam, at separation pointsshielded arc continuous seam.
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