engine SSANGYONG MUSSO 1998 Workshop Repair Manual

OM600 ENGINE MECHANICAL 1B3-5
116 589 03 07 00
T Type Socket Wrench
601 589 00 25 00
SPECIAL TOOLS TABLE (Cont’d)
115 589 34 63 00
601 589 00 10 00
Cylinder Head Bolt 102
102 589 12 15 00
(
f ff f
f17) Drift102 589 00 15 00
(
f ff f
f34) Drift
617 589 10 21 00
RI Sensor601 589 05 14 00
Assembly Cage

1B3-6 OM600 ENGINE MECHANICAL
601 589 08 15 00
Drift
001 589 53 21 00
Dial Gauge601 589 03 14 00
Sleeve
SPECIAL TOOLS TABLE (Cont’d)
103 589 00 33 00
Puller
601 589 07 21 00
Depth Gauge
667 589 01 21 00
Fixing Device366 589 00 21 05
Extension 601 589 03 43 00
Oil Seal Assembler

OM600 ENGINE MECHANICAL 1B3-7
363 589 02 21 00
Dial Gauge Holder
000 589 33 33 00
Counter Support000 589 04 14 00
Tensioning Strap
SPECIAL TOOLS TABLE (Cont’d)
116 589 07 15 00
Drift
000 589 25 33 00
Internal Extractor
102 589 05 33 00
Puller601 589 01 59 00
Assembling Board102 589 03 40 00
Magnetic Bar

1B3-8 OM600 ENGINE MECHANICAL
601 589 02 59 00
Supporting Bridge
667 589 00 31 00
Press Lever104 589 00 37 00
Pliers
SPECIAL TOOLS TABLE (Cont’d)
667 584 02 63 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
603 589 01 40 00
Holding Wheel000 589 10 68 00
Cylinder Brush 601 589 02 43 00
Drift

OM600 ENGINE MECHANICAL 1B3-9
601 589 02 23 00
Go/No Go Gauge
105 589 03 15 00
Drift (for Intake)601 589 06 15 00
Drift (for Exhaust)
SPECIAL TOOLS TABLE (Cont’d)
601 589 05 15 00
Drift (for Intake)
103 589 02 15 00
Drift (for Exhaust)
346 589 00 63 00
Super Cooling Box000 589 21 53 00
Reamer (for Intake)000 589 10 53 00
Reamer (for Exhaust)

1B3-10 OM600 ENGINE MECHANICAL
001 589 32 21 00
Dial Gauge
001 589 53 21 00
Dial Gauge667 589 02 21 00
TDC Pulse Generator
SPECIAL TOOLS TABLE (Cont’d)
124 589 15 21 00
Tester
000 589 58 43 00
Chain Assembling
Device
201 589 13 21 00
Vacuum Tester617 589 04 21 00
Tester 501 589 73 21 00
Vacuum Pump

OM600 ENGINE MECHANICAL 1B3-11
000 589 14 21 00
Tester
001 589 65 09 00
Serration Wrench116 589 02 34 00
Thread Bolt
SPECIAL TOOLS TABLE (Cont’d)
000 589 00 68 00
Cleaning Set
601 589 05 21 00
Looking Screw617 589 08 21 00
Position Sensor 667 589 04 63 00
Retaining Plate
601 589 00 08 00
Flange

1B3-12 OM600 ENGINE MECHANICAL
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY

OM600 ENGINE MECHANICAL 1B3-13
4. Remove the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir tank cap.
3. Remove the skid plate.
Installation Notice
Tightening Torque 28 - 47 Nm
5. Remove the drain plug (1) and seal (2) from the cylinder
block and drain the coolant completely.
6. After draining, replace the seal and reinstall the drain plug.
Installation Notice
7. Disconnect the lower coolant hose from the radiator.
Tightening Torque 30 Nm
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.

1B3-14 OM600 ENGINE MECHANICAL
9. Loosen the bolt and remove the coolant pipe and cooling
fan shroud.
10. Remove the hoses (air intake to intercooler, intercooler to
intake duct). 8. Disconnect the upper coolant hose from the radiator.
Tightening Torque 3 -7 Nm
11. Remove the pipes connected to intercooler.