ignition SSANGYONG MUSSO 1998 Workshop Owner's Guide

1E1-10 M162 ENGINE ELECTRICAL
Functions
1. Firing order : 1-5-3-6-2-4
2. The ignition cables are located on the cylinder head cover.
Each ignition coil provides the high voltage to two spark
plugs simultaneously.
- T1/1 : cylinder 2 and 5
- T1/2 : cylinder 3 and 4
- T1/3 : cylinder 1 and 6
Removal & Installation Procedure
1. Disconnect the negative battery cable (1).
2. Remove the ignition cable connector from the ignition cable.
3. Disconnect the secondary spark plug connectors from the
each spark plugs and remove the ignition cable.
Installation Notice 3. The secondary output voltage (5a) is supplied to the No.2
cylinder spark plug through the spark plug connector. The
secondary output voltage (5b) is supplied to the No.5 cylinder
spark plug through the ignition cable. The guide pin (W)
acts as a ground while the ignition cable is operated.
lMake sure that the ignition cables are correctly routed.
lExactly install the ignition cable guide pin into the vehicle
to be grounded.
4. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 9 - 11 Nm

M162 ENGINE ELECTRICAL 1E1-11
Circuit Diagram
Inspection & Maintenance Procedure (for MSE)
1. While the ignition switch is in 'OFF' position, remove the
wiring connectors (1 and 15) from ignition coil and measure
the primary resistance between terminal No.1 and No.15.
2. During engine cranking, measure primary voltage (T1/1)
between ECU terminal No. 71 and No. 69. Notice
If out of specified value, replace the ignition coil.
Specified Value 0.9 - 1.6 W (20°C)
Specified Value 200 - 350 V
Notice
lMeasure remaining cables.
- T1/2 : No. 72 and 69.
- T1/3 : No. 70 and 69.
lIf out of specified value, check ignition cable and ECU.
3. Using a multi-tester, measure the secondary coil resistance
between 5a and 5b.
Specified Value 6 - 8.5 kW

SECTION 1E2
M161 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E2-1
Alternator Specifications . . . . . . . . . . . . . . . . 1E2-1
Starting Motor Specifications . . . . . . . . . . . . 1E2-2
Battery Specifications . . . . . . . . . . . . . . . . . . 1E2-2
Fastener Tightening Specifications . . . . . . . . 1E2-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1E2-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1E2-3
Maintenance and Repair . . . . . . . . . . . . . . 1E2-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E2-4
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-4
Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . 1E2-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-6
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-7
Ignition Cable . . . . . . . . . . . . . . . . . . . . . . . . 1E2-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . 1E2-12
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-12
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
SPECIFICATIONS
ALTERNATOR SPECIFICATIONS
Application
Output Voltage
Current
Resistance Between Rotor Core and Slip RingDescription
12 - 14 V
115 A
¥ W

1E2-2 M161 ENGINE ELECTRICAL
N·m
14 - 18
4 - 5
45 - 50
12 - 15
6 - 7
35 - 48
12 - 18
12 - 18
12 - 18
9 - 11
9 - 11
25 - 30
STARTING MOTOR SPECIFICATIONS
Application
Voltage
Output PowerDescription
12 V
1.2 KW
BATTERY SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Capacity
Specific Gravity
Max. Tolerance Between CellsDescription
90 Ah
³ 1.24
³ 0.04
Application
Alternator Terminal B+Nut
Alternator Terminal D+Nut
Alternator Combinction Bolt
Battery Cable Nut on Starting Motor
Electric Wire Nut on Starting Motor
Starting Motor Mounting Nut
Battery Mounting Bracket Nut
Battery Negative Cable
Battery Positive Cable
Ignition Cable Cover Bolt
Ignition Cable Bolt
Spark plug

M161 ENGINE ELECTRICAL 1E2-7
SPARK PLUG
Preceding Work : Removal of intake air duct
Tools Required
119 589 01 09 00 Spark Plug Wrence1 Screw (3 pieces).................................. 9 - 11 Nm
2 Adaptor (3 pieces)
3 Ignition Coil Cable Cover
4 Spark Plug Connector
5 Ignition Coil Connector6 Bolts (M6 X 25, 4 pieces)..................... 9 - 11 Nm
7 Ignition Coil (T1/1)
8 Coupling Plug
9 Spark Plug......................................... 25 - 30 Nm
10 Ignition Coil (T1/2)

1E2-8 M161 ENGINE ELECTRICAL
Tightening Torque 9 - 11Nm
Replacement Procedure
1. Unscrew the three screws(1) and remove the ignition coil
cable cover
Installation Notice
Tightening Torque
Clearance25 - 30 Nm
0.8 + 0.1 mm
2. Disconnect the cable from ignition coil and spark plug.
4. Using the special tool, remove the spark plug .
Installation Notice
Spark Plug Wrench 119 589 01 09 00
Notice
lTighten the spark plug with specified torque.
lInstall the ignition coil to number 2 and 4 cylinder, and
connect the cable to number 1, 4 and 2, 3 cylinder
- T1/1 : cylinder 1 and 4
- T1/2 : cylinder 2 and 3
3. Unscrew two bolts(M6 X 25) from each ignition coil and
remove the ignition coil(arrow) .
Installation Notice
Tightening Torque 9 - 11Nm

M161 ENGINE ELECTRICAL 1E2-9
IGNITION CABLE
Preceding Work : Removal of intake air duct
1 Control Cable Connection
2 Ignition Cable
3 Spark Plug Connector
4 Coupling Plug5a, 5b Secondary Voltage Connection
E Iron Core
L1 Secondary Ignition Coil
L2 Primary Ignition Coil

1E2-10 M161 ENGINE ELECTRICAL
Ignition Cable and Cable Lay-out
1. Firing Order : 1-3-4-2
2. T1/1 : Connect the cylinder 1 + 4
3. T1/2 : Connect the cylinder 2 + 3
Removal & Installation Procedure
1. Disconnect the battery negative cable.
2. Unscrew the 3 screws and remove the ignition cable duct
cover.
Installation Notice
3. Seperate the cable from the ignition cable and the spark
plug.
4. Remove the 2 bolts from each ignition cable and remove
the ignition cables.
Installation Notice
Install the ignition cable to the cylinder 2 and 4 and connect
the cable from 1 to 4, and from 2 to 3.
- T1/1 : Cylinder 1 and 4
- T1/2 : Cylinder 2 and 3
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 9 - 11 Nm
Tightening Torque 9 - 11 Nm

M161 ENGINE ELECTRICAL 1E2-11
Inspection & Maintenance (for E2.3 MSE)
1. Measure the primary resistance between the cable terminals
1 and 15 after removing the ignition cable wiring connector
(1 and 15) with ignition switch OFF.
Notice
Replace the ignition coil if out of the specified resistance.
lT1/2 : between No.71 and No.69
Notice
Check the ignition cable and the ECU if out of the
specified value.
3. Measure the secondary cable resistance between the
ignition coil 5a and 5b using a multimeter. 2. Measure the primary voltage(T1/1) between the ECU
terminals No.72 and No.69 during the engine cranking
(starter motor activated).
Specified Value 6 - 8.5 KW
Specified Value 0.9 - 1.6 W
Specified Value 200 - 350 V

SECTION 1E3
OM600 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E3-1
General Specifications . . . . . . . . . . . . . . . . . 1E3-1
Maintenance and Repair . . . . . . . . . . . . . . 1E3-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E3-2
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Application
Alternator
Starter
Glow PlugDescription
12V - 75A
12V - 2.2kW
11.5V
SPECIFICATIONS
GENERAL SPECIFICATIONS
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-2
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-6
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-8