SSANGYONG RODIUS 2005 Service Manual

01-4
RODIUS 2005.07
0000-00
ENGINE GENERAL
2) SIDE VIEW
23. Camshaft adjuster
24. Cooling fan and viscous clutch
25. Piston
26. Flywheel of drive plate27. Oil pump drive chain
28. Oil return pipe
29. Timing chain

01-5
ENGINE GENERAL
RODIUS 2005.07
0000-00
2. DESCRIPTION AND OPERATION
1) CLEANLINESS AND CARE
An automobile engine is a combination of many machined, honed, polished and lapped
surfaces with tolerances that are measured in the ten-thousanths of an inch. When any internal
engine parts are serviced, care and cleanliness are important. A liberal coating of enigne oil
should be applied to friction areas during assembly, to protect and lubricate the surfaces on
initial operation. Proper cleaning and protection of machined surfaces and friction areas is part
of the repair procedure. This is considered standard shop practice even if not specifically
stated.
Whenever valve train components are removed for service, they should be kept in order. They
should be installed in the same locations, and with the same mating surfaces, as when they
were removed.
Battery cables should be disconnected before any major work is performed on the engine.
Failure to disconnect cables may result in damage to wire harness or other electrical parts.
2) ON-ENGINE SERVICE
Disconnect the negative battery cable before removing or installing any electrical unit, or
when a tool or equipment could easily come in contact with exposed electrical terminals.
Disconnecting this cable will help prevent personal injury and damage to the vehicle.
The ignition must also be in LOCK unless otherwise noted. -
Any time the air cleaner is removed, the intake opening should be covered. This will
protect against accidental entrance of foreign material, which could follow the intake
passage into the cylinder and cause extensive damage when the engine is started. -

02-3
ENGINE ASSEMBLY
RODIUS 2005.07
1113-01
1311-01ENGINE ASSEMBLY
1. ENGINE SPECIFICATIONS
MSE: Engine Control Module
3.63D: 6 Cylinder Version

02-4
RODIUS 2005.07
1113-01
ENGINE ASSEMBLY
2. COMPONENTS LOCATOR
1) FRONT VIEW
1. HFM sensor
2. Intake air duct
3. Resonance flap
4. Cylinder head cover
5. Exhaust camshaft
6. Intake camshaft
7. Cylinder head
8. Spark plug connector9. Valve tappet
10. Injector
11. Exhaust valve
12. Intake manifold
13. Connecting rod
14. Exhaust manifold
15. Crankshaft16. Engine mounting bracket
17. Starter
18. Crankcase
19. Oil pump sprocket
20. Oil strainer
21. Oil pan
22. Drain plug

02-5
ENGINE ASSEMBLY
RODIUS 2005.07
1113-01
2) SIDE VIEW
23. Camshaft adjuster
24. Cooling fan and viscous clutch
25. Piston
26. Flywheel of drive plate27. Oil pump drive chain
28. Oil return pipe
29. Timing chain

02-6
RODIUS 2005.07
1113-01
ENGINE ASSEMBLY
3. DESCRIPTION AND OPERATION
1) CLEANLINESS AND CARE
An automobile engine is a combination of many machined, honed, polished and lapped
surfaces with tolerances that are measured in the ten-thousanths of an inch. When any internal
engine parts are serviced, care and cleanliness are important. A liberal coating of enigne oil
should be applied to friction areas during assembly, to protect and lubricate the surfaces on
initial operation. Proper cleaning and protection of machined surfaces and friction areas is part
of the repair procedure. This is considered standard shop practice even if not specifically
stated.
Whenever valve train components are removed for service, they should be kept in order. They
should be installed in the same locations, and with the same mating surfaces, as when they
were removed.
Battery cables should be disconnected before any major work is performed on the engine.
Failure to disconnect cables may result in damage to wire harness or other electrical parts.
2) ON-ENGINE SERVICE
Disconnect the negative battery cable before removing or installing any electrical unit, or
when a tool or equipment could easily come in contact with exposed electrical terminals.
Disconnecting this cable will help prevent personal injury and damage to the vehicle.
The ignition must also be in LOCK unless otherwise noted. -
Any time the air cleaner is removed, the intake opening should be covered. This will protect
against accidental entrance of foreign material, which could follow the intake passage into
the cylinder and cause extensive damage when the engine is started. -

02-7
ENGINE ASSEMBLY
RODIUS 2005.07
1113-01
4. PERFORMANCE CURVE

07-3
ENGINE COOLING SYSTEM
RODIUS 2005.07
2110-01
2110-01ENGINE COOLING SYSTEM
1. GENERAL SPECIFICATIONS

07-4
RODIUS 2005.07
2110-01
ENGINE COOLING SYSTEM
2. FASTENER TIGHTENING SPECIFICATIONS