SUBARU LEGACY 1996 Service Repair Manual

Page 941 of 2890

G3M0505
7) Coat the seal ring with vaseline, and install it in the seal
ring groove of the shaft.
CAUTION:
Do not expand the seal ring excessively when install-
ing.
ST 899580100 INSTALLER
G3M0913
16. Transfer Valve Body
A: DISASSEMBLY
1) Remove the plate. Then remove the spring and pilot
valve together.
2) Remove the straight pin and pry out the plug with a
screwdriver. Then extract the spring and transfer clutch
valve together.
CAUTION:
Be careful not to damage the valve and valve body.
B: INSPECTION
Check each component for harmful cuts, damage, or other
faults.
C: ASSEMBLY
To assemble, reverse the removal sequence.
NOTE:
Make sure the valve slides smoothly after assembling.
11 2
3-2SERVICE PROCEDURE
15. Transfer Clutch - 16. Transfer Valve Body

Page 942 of 2890

G3M0505
7) Coat the seal ring with vaseline, and install it in the seal
ring groove of the shaft.
CAUTION:
Do not expand the seal ring excessively when install-
ing.
ST 899580100 INSTALLER
G3M0913
16. Transfer Valve Body
A: DISASSEMBLY
1) Remove the plate. Then remove the spring and pilot
valve together.
2) Remove the straight pin and pry out the plug with a
screwdriver. Then extract the spring and transfer clutch
valve together.
CAUTION:
Be careful not to damage the valve and valve body.
B: INSPECTION
Check each component for harmful cuts, damage, or other
faults.
C: ASSEMBLY
To assemble, reverse the removal sequence.
NOTE:
Make sure the valve slides smoothly after assembling.
11 2
3-2SERVICE PROCEDURE
15. Transfer Clutch - 16. Transfer Valve Body

Page 943 of 2890

G6M0095
17. Transmission Control Module
A: REMOVAL
1) Disconnect battery ground cable.
B3M0377A
2) Remove lower cover and then disconnect connector.
B3M0443A
3) Remove transmission control module.

1Transmission control module

2Cruise control module

3Pedal bracket
4) Disconnect connectors from transmission control mod-
ule.
B3M0443A
B: INSTALLATION
1) Connect connectors to transmission control module.

1Transmission control module

2Cruise control module

3Pedal bracket
2) Install transmission control module.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
3) Installing procedure hereafter is in the reverse order of
removal.
11 3
3-2SERVICE PROCEDURE
17. Transmission Control Module

Page 944 of 2890

11 4
3-2SERVICE PROCEDURE
17. Transmission Control Module

Page 945 of 2890

1. Manual Transmission
1. AWD MODEL
B3M0005B
1Gear shift knob

2Console boot

3Boot plate

4Gear shift lever

5Bush

6Spacer

7Locking wire

8Boot

9Snap ring

10O-ring

11Bush

12Cushion rubber

13Boss

14Joint
15Rod

16Bracket

17Spring

18Washer

19Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 24.5±2 (2.50±0.20, 18.07±1.48)
2
3-3COMPONENT PARTS
1. Manual Transmission

Page 946 of 2890

2. FWD MODEL
B3M0006B
1Gear shift knob

2Console boot

3Boot plate

4Gear shift lever

5Bush

6Spacer

7Locking wire

8Boot

9Snap ring

10O-ring

11Bush

12Cushion rubber

13Boss
14Joint

15Rod

16Bracket

17Spring

18Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

Page 947 of 2890

2. Automatic Transmission
1. LHD MODEL
B3M0415A
1Button

2Spring

3Grip

4Indicator cover

5“P” position switch

6Indicator light bulb

7Shift-lock solenoid

8Plate

9Packing

10Outer cable

11Nut

12Nut

13Inner cable

14Clip

15Rod

16Selector lever
17Lock plate

18Detention spring

19Pin

20Spacer

21Washer

22Boot

23Spacer

24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.0±0.7 (0.2±0.07, 1.4±0.5)
T2: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
4
3-3COMPONENT PARTS
2. Automatic Transmission

Page 948 of 2890

2. RHD MODEL
B3M0385A
1Grip

2Spring

3Button

4Indicator cover

5“P”position switch

6Indicator light bulb

7Shift-lock solenoid

8Plate

9Packing

10Outer cable

11Nut

12Nut

13Inner cable

14Clip

15Rod
16Selector lever

17Lock plate

18Detention spring

19Pin

20Spacer

21Washer

22Boot

23Spacer

24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 12±3 (1.2±0.3, 8.7±2.2)
T3: 18±5 (1.8±0.5, 13.0±3.6)
5
3-3COMPONENT PARTS
2. Automatic Transmission

Page 949 of 2890

1. Manual Transmission
A: REMOVAL
1) Remove console box. <Ref. to 5-4 [W1A0].>
B3M0009
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
G3M0682
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

Page 950 of 2890

G3M0683
6) Remove gearshift lever.
G3M0684
7) Remove the exhaust cover and remove cushion rubber
from the body.
G3M0685
B: DISASSEMBLY
1) Disconnect locking wires.
G3M0686
2) Remove rod from gearshift lever.
G3M0687
3) Disconnect snap ring.
7
3-3SERVICE PROCEDURE
1. Manual Transmission

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