SUBARU LEGACY 1997 Service Owner's Manual

4-4
[w2soo1
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

25
.
ABS
Control
Module
and
Hydraulic

Control
Unit
(ABSCM&H/U)
[ABS
5
.31

Type]

2
~D

/
T1

2
1
r~

\Y'

0

T1
Q

T2

I
III

B4M1220A
I

Stud
boltO6
Front-RH
outlet

~2
Damper
~7
Primary
inlet

~3
ABS
control
module
and
hydraulic
~8
Rear-LH
outlet

control
unit~9
Rear-RH
outlet
~4
Front-LH
outlet
~o
Bracket

~5
Secondary
inlet

,,t-

Tightening
torque
:
N~m
(kg-m,
It-Ib)
TI
:
18
f
5
(1
.8
f
0
.5,
13
.0
f3
.6)
T2
:
29f7
(3
.0f0
.7,
21,7f5
.1)
T3
:
32
±
10
(3.3
f
1
.0,
24
f
7)

6

SERVICE
PROCEDURE
[w2sao1
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

A
:
REMOVAL

1)
Disconnect
ground
cablefrom
battery
.

2)
Remove
air
intake
duct
fromengine
compartment
to

facilitate
removal
of
ABSCM&H/U
.

3)
Use
an
air-gun
to
get
rid
of
water
around
the

ABSCM&H/U
.

CAUTION
:

The
contact
will
be
insufficient
if
the
terminal
gets
wet
.

4)
Pull
on
the
lock
of
the
ABSCM&H/U
connector
to

remove
it
.

5)
Disconnect
connector
from
ABSCM&H/U
.

CAUTION
:

Be
careful
not
tolet
water
or
other
foreign
matter
con-

tact
the
ABSCM&H/U
terminal

6)
Unlock
cable
clip
.

7)
Disconnect
brake
pipes
from
ABSCM&H/U
.

CAUTION
:

Wrap
brake
pipes
with
vinyl
bag
to
avoid
spilling
brake

fluid
on
vehicle
body
.

8)
Remove
ABSCM&H/U
fromengine
compartment
.

CAUTION
:

9
ABSCM&H/U
cannotbe
disassembled
.
Do
not
attempt

to
loosen
bolts
and
nuts
.

"
Do
not
drop
or
bump
ABSCM&H/U
.

"
Do
not
turn
the
ABSCM&H/U
upside
down
or
place
it

on
its
side
.

*
Be
careful
to
prevent
foreign
particles
from
getting

into
ABSCM&H/U
.

9
Apply
acoat
of
rust-preventive
wax
(Nippeco
LT
or

GB)
to
bracket
attaching
bolt
after
tightening
.

*
Do
not
pull
harness
disconnecting
harness
connector
.

7

4-4
[w2sBO]
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

B
:
INSPECTION

i
Mark

>
ABSCM&H/U
B4M
1248A

/Pressure
ga
u
ge
\
'
/\

B4M0633A

1)
Check
connected
and
fixed
condition
of
connector
.

2)
Check
specifications
of
the
mark
with
ABSCM&H/U
.

Mark
Model

C3
AWD
AT

C4
AWD
MT

C
:
CHECKING
THE
HYDRAULIC
UNIT
ABS

OPERATION

1
.
CHECKINGTHE
HYDRAULIC
UNIT
ABS
OPERATION

BY
PRESSURE
GAUGE

1)
Lift-up
vehicle
and
remove
wheels
.

2)
Disconnect
the
air
bleeder
screwsfrom
the
FL
andFR

caliper
bodies
.

3)
Connect
two
pressure
gauges
to
the
FL
andFR
cali-

perbodies
.

CAUTION
:

Pressure
gauges
used
exclusively
for
brake
fluid

must
be
used
.

e
Do
not
employ
pressure
gauge
previously
used
for

transmission
since
the
piston
seal
is
expanded
which

may
lead
to
malfunction
of
the
brake
.

NOTE
:

Wrap
sealing
tape
around
the
pressure
gauge
.

8

SERVICE
PROCEDURE
[w2scI]
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

4)
Bleed
air
from
the
pressure
gauges
.

5)
Perform
ABS
sequence
control
.

Ref
.
to
[W25D0]
.*10
>

6)
When
thehydraulic
unit
begins
to
work,
and
first
the

FL
side
performs
decompression,
holding,
and

compression,
and
then
the
FR
side
performs

decompression,
holding,
and
compression
.

7)
Read
values
indicated
on
the
pressure
gauge
and

check
if
the
fluctuationof
the
values
between
decompres-

sion
and
compression
meets
the
standard
values
.
Also

check
if
any
irregular
brake
pedal
tightness
is
felt
.

Initial
value
When
decompressed
When
compressed

Front
wheel
3,432
kPa
(35
kg/cmz,
498
psi)
490kPa
(5
kg/cm2,
71
psi)
3,432
kPa
(35
kg/cm2,
498
psi)

or
less
or
more

Rear
wheel
3,432
kPa
(35
kg/cm2,
498
psi)
490kPa
(5
kg
/cm2,
71
psi)
3,432
kPa
(35
kg/cm2,
498
psi)

or
less
or
more

8)
Remove
pressure
gauges
from
FL
and
FR
caliper
bod-

ies
.

9)
Remove
air
bleeder
screws
from
the
RL
andRR
caliper

bodies
.

10)
Connect
the
air
bleeder
screws
to
the
FL
and
FR
cal-

iper
bodies
.

11)
Connect
two
pressure
gauges
to
the
RL
and
RR
cal-
iper
bodies
.

12)
Bleed
air
from
the
pressure
gauges
and
the
FL
and

FR
caliper
bodies
.

13)
Perform
ABS
sequence
control
.

<
Ref
.
to
[W25D0]
.*10
>

14)
When
thehydraulic
unit
begins
to
work,
at
first
the
RR

side
performs
decompression,
holding,
and
compression,

and
then
the
RL
side
performs
decompression,
holding,

and
compression
.

15)
Read
values
indicated
on
the
pressure
gauges
and

check
if
they
meet
thestandardvalue
.

16)
After
checking,
remove
the
pressure
gauges
from
cal-

iper
bodies
.

17)
Connect
the
air
bleeder
screws
to
RL
and
RR
caliper

bodies
.

18)
Bleed
air
from
brake
line
.

9

4-4
[wzsc2]
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
(ABS
5
.3i
Type]

{~~Y+)~

_~00

G4M0464

2
.
CHECKINGTHE
HYDRAULIC
UNIT
ABS
OPERATION

WITH
BRAKE
TESTER

1)
In
the
case
of
AWD
AT
vehicles,
install
aspare
fuse
with

the
FWD
connector
in
the
engine
compartment
to
simu-

late
FWD
vehicles
.

2)
Prepare
for
operating
ABS
sequence
control
.
<
Ref,to

[W25D1
]*10
or
[W25D2]
.*10
>

3)
Setthe
front
wheels
orrear
wheels
on
the
brake
tester

and
set
the
select
lever's
position
at
"neutral"
.

4)
Operate
the
brake
tester
.

5)
Perform
ABS
sequence
control
.
<
Ref
.
to
[W25D1]*10

step
1
or
[W25D2]*10
step
1
.
>

6)
Hydraulic
unit
begins
to
work
;
and
check
the
following

working
sequence
.

(1)
The
FL
wheel
performs
decompression,
holding,

and
compression
in
sequence,
and
subsequently
the

FR
wheel
repeats
the
cycle
.

(2)
The
RR
wheel
performs
decompression,
holding,

and
compression
in
sequence,
and
subsequently
the

RL
wheel
repeats
the
cycle
.

7)
Read
values
indicated
on
the
brake
tester
and
check

if
the
fluctuationof
values,
when
decompressed
and

compressed,
meet
the
standard
values
.

Unit
:
N
(kg,
Ib)

Initial
value
When
decompressed
When
compressed

Front
wheel
981
(100,
221)
490
(50,
110)or
less
981
(100,
221)
or
more

Rear
wheel
981
(100,
221)
490
(50,
110)
or
less
981
(100,
221)or
more

8)
After
checking,
also
check
if
any
irregular
brake
pedal

tightness
is
felt
.

10

SERVICE
PROCEDURE
[W25D21
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

Diagnosis
connector
--J

1

I`

--~
~
''-
Diagnosis
terminals

3
terminal
6
terminal
-
/

B4M0082D
D
:
ABS
SEQUENCE
CONTROL

1)
Under
the
ABS
sequence
control,
after
thehydraulic

unit
solenoid
valve
is
driven,
theoperation
of
thehydrau-

lic
unit
can
be
checked
by
means
of
the
brake
tester
or

pressure
gauge
.

2)
ABS
sequence
control
can
be
started
by
diagnosis

connector
or
select
monitor
.

1
.
OPERATIONAL
GUIDELINES
OF
THE
ABS

SEQUENCE
CONTROL
WITH
DIAGNOSIS
CONNECTOR

1)
Connect
diagnosis
terminals
to
terminals
No
.
3
andNo
.

6
of
the
diagnosis
connector
beside
driver's
seat
heater

unit
.

2)
Setthe
speed
of
all
wheels
at
4
km/h
(2
MPH)
or
less
.

3)
Turn
ignition
switch
OFF
.

4)
Within
0
.5
seconds
after
the
ABS
warning
light
goes

out,
depress
the
brake
pedal
and
hold
it
immediately
after

ignition
switch
is
turned
to
ON
.

CAUTION
:

Do
not
depress
the
clutch
pedal
.

NOTE
:

*
When
the
ignition
switch
is
setto
on,the
brake
pedal

must
not
be
depressed
.

Engine
must
not
operate
.

5)
After
completion
of
ABS
sequence
control,
turn
ignition

switch
OFF
.

2
.
OPERATIONAL
GUIDELINES
OF
THE
ABS

SEQUENCE
CONTROL
WITH
SELECT
MONITOR

NOTE
:

In
the
event
of
any
trouble,
the
sequence
control
may
not

be
operative
.
In
such
a
case,
activate
the
sequence

control,
referring
to
"OPERATIONAL
GUIDELINES
OF
THE

ABS
SEQUENCE
CONTROL
WITHDIAGNOSIS
CONNEC-

TOR
"
.
<
Ref
.
to
4-4
[W25D1],*10>

1)
Connect
select
monitor
to
data
link
connector
beside

driver's
seat
heater
unit
.

2)
Turn
ignition
switch
ON
.

3)
Put
select
monitor
to
ABS
mode
.

11

4-4
[W25D2]
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

[F-101
O
ENT

B4M0635

ABS
FUNCTION

CHECK
MODE

B4M0997
I

BRAKE
ON

KEEP100-150

B4M0998
I

MODE
START
PRESS
ENT
KEY

B4M0999

FUNCTION
START

UNABLE

SWIM

4)
Press
FD
1
ENT
key
.

5)
The
message
shown
in
the
figure
is
displayed
.

6)
The
message
shown
in
the
figure
is
displayed
as
fol-

lows
:

(1)
When
using
the
brake
tester,
depress
brake
pedal

with
braking
force
of
981
N
(100
kg,
221
Ib)
.

(2)
When
using
the
pressure
gauge,
depress
brake

pedalsoas
to
make
the
pressure
gauge
indicate
3,432

kPa
(35
kg/cm2,
498
psi)
.

CAUTION
:

Do
not
depress
the
clutch
pedal
.

7)
When
the
message
shown
in
the
figure
is
displayed,

press
ENT
key
.

8)
Check
points
will
be
displayed
on
select
monitor
.

9)
WhenABS
sequence
control
cannot
be
started
(by

system
malfunction,
etc
.),
the
message
shown
in
the
fig-

ure
will
be
displayed
.

NOTE
:

Read
the
trouble
codes
.
Repair
faulty
parts
.

12

SERVICE
PROCEDURE
[w2sDa1
4-4

25
.
AgS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

AB
S
FUNCTION

CHECK
END

B4M1030

MODE
RESTART?

0
:
YE
S
1
:
NO

H4M
1144

10)
After
completion
of
ABS
sequence
control
.

11)
Press0key
tostart
ABS
sequence
control
again
and

press
1
key
to
end
.

3
.
CONDITIONS
FOR
COMPLETIONOF
ABS

SEQUENCE
CONTROL

When
the
following
conditions
develop,
the
ABS
sequence

control
stops
and
ABS
operation
is
returned
to
the
normal

control
mode
.

1)
When
the
speed
ofat
least
one
wheel
reaches
10
km/h

(6
MPH)
.

2)
When
terminal
No
.
3
or
No
.
6
are
separated
from
diag-

nosis
terminals
.
(When
select
monitor
is
not
used
.)

3)
When
the
brakepedal
is
released
during
sequence

control
and
the
braking
lamp
switch
is
set
to
off
.

4)
When
brake
pedal
is
depressed
afterignition
key
is

turned
to
ON,
and
before
ABS
warning
light
goes
out
.

(When
select
monitor
is
not
used
.)

5)
When
brakepedal
is
not
depressed
after
ignition
key

is
turned
to
ON,
acrd
within
0
.5
seconds
after
ABS
warn-

ing
light
goes
out
.
(When
select
monitor
is
not
used
.)

6)
After
completion
of
the
sequence
control
.

7)
When
malfunction
is
detected
.
(When
select
monitor
is

used
.)

13

4-4
[W25D4]
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type)

4
.
CONDITIONS
FORABS
SEQUENCE
CONTROL

4
km/h

Speed
of
all
wheels

HIGF
Terminal
No
.3
and
No
.6
LOV1
Operational
guide
lineofIgnition
key
switch
O
sequence
OFF

control
O
ABS
warning
light
OFF

HIGF
Stop
light
switch
LO"

HIGF
AT
ABS
signal
LOW

Valve
relay
ON

OFF

FL
outlet
valve
ON
OFF

FL
inlet
valve
O
NOFF

Operational
FR
outlet
valve
ON
OFF
pattern
of
ON
sequence
FR
inlet
valve
OFF
control
RR
outlet
valve
OFF
RR
inlet
valve
ON
OAF

RL
outlet
valve
OFF

RL
inlet
valve
ONOFF

Pump
motor
OFF

Operational
Pressure
of
master
cylinder

pressure
of
Pressure
of
FLwheel
cylinder
Pressure
of
FR
wheel
cylinder
sequence
Pressure
of
RR
wheel
cylinder
control
Pressure
of
RL
wheel
cylinder

Unit
:
second

B4M1001A
I

NOTE
:

*
When
select
monitor
is
used,
control
operation
starts
at

point
A
.
The
patterns
from
IGN
key
ON
to
the
point
A
show

that
operation
is
started
by
diagnosis
connector
.

HIGH
means
high
voltage
.

LOW
means
low
voltage
.

14

SERVICE
PROCEDURE
Iwz7oo1
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]
-
27
.
G
Sensor
(ABS
5
.3i
Type)

E
:
INSTALLATION

1)
Install
ABSCM&H/U
.

CAUTION
:

Confirm
that
the
specifications
of
the
ABSCM&H/U
con-

forms
to
the
vehicle
specifications
.

Tightening
torque
:

18
f
5
N~m
(1
.8
±
0
.5
kg-m,
13
.0
±
3
.6ft-Ib)
2)
Connect
brake
pipes
to
their
correct
ABSCM&H/U
con-

nections
.
<
Ref
.
to
[W18A4]
.*10
>

3)
Using
cable
clip,
secure
ABSCM&H/U
harness
to

bracket
.

4)
Connect
connector
to
ABSCM&H/U
.

CAUTION
:

9
Be
sure
to
remove
all
foreign
matter
from
inside
the

connector
before
connecting
.

9
Ensure
that
the
ABSCM&H/U
connetor
is
securely

locked
.

5)
Install
air
intake
duct
.

6)
Connect
ground
cable
to
battery
.

7)
Bleed
air
from
the
brake
system
.

26
.
ABS
Sensor
(ABS
5
.3i
Type)

<
Ref
.
to
4-4
[W1400]
.*1
>

27
.
G
Sensor
(ABS
5
.3i
Type)

Ref
.
to
4-4
[W2400]
.*5
>

15