Service SUZUKI BALENO 1999 1.G Owners Manual (65 Pages)

60G-74E

TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD

WARRANTY POLICY

BEFORE DRIVING

STEERING COLUMN CONTROLS

INSTRUMENT PANEL

OTHER CONTROLS AND EQUIPMENT

OPERATING YOUR VEHICLE

DRIVING TIPS AND SAFE DRIVING

INSPECTION AND MAINTENANCE

EMERGENCY SERVICE

BODY WORK CARE

GENERAL INFORMATION

SPECIFICATIONS

SERVICE NETWORK

60G-74E

FOREWORD

This manual is an essential part of your

vehicle and should be kept with the vehicle

at all times. Please read this manual carefully

and review it from time to time. It contains

important information on safety, operation,

and maintenance. It is especially important

that this manual remain with the vehicle at

the time of resale. The next owner will need

this information also.

You are invited to avail the three free

inspection services as described in this

manual.Three free inspection coupons are

attached to this manual. Please show this

manual to your dealer when you take your

vehicle for any service.

To prolong the life of your vehicle and reduce

maintenance cost, the periodic maintenance

must be carried out according to the

"PERIODIC MAINTENANCE SCHEDULE"

described in "INSPECTION AND

MAINTENANCE" section of this manual.

Periodic maintenance is essential for

preventing trouble and accidents to ensure

your satisfaction and sefety.

Daily Inspection and Care as per "DAILY

INSPECTION CHECKLIST described in the

"INSPECTION AND MAINTENANCE" section

of this Manual is essential for prolonging the

operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in

conservation and protection of Earth's

natural resources.

To that end, we encourage every vehicle

owner to recycle, trade in, or properly

dispose of, as appropriate, used motor oil,

coolant, and' other fluids; batteries; and

tyres.

MARUTI UDYOG LIMITED

All information in this manual is

based on the latest product

information available at the time of

publication. Due to improvements

or other changes, there may be

discrepancies between information

in this manual and your vehicle.

Maruti reserves the right to make

changes at any time without notice.

This vehicle may not comply with

standards or regulations of other

countries. Before attempting to

register this vehicle in any other

country, check all applicable

regulations and make any necessary

modifications.
IMPORTANT

WARNING/CAUTION/NOTE

Please read this manual and follow its

instructions carefully. To emphasise special

information, the words WARNING,

CAUTION, and NOTE have special

meanings. Information following these signal

words should be carefully reviewed.

WARNING

The personal safety of the driver,

passengers, or by standers may be

involved. Disregarding this information

could result in their injury or death.

CAUTION

These instructions point out special

service procedures or precautions that

must be followed to avoid damaging

the vehicle.

NOTE:

This provides special information to make

maintenance easier or important instructions

clearer.

0-1
3

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1

WARRANTY POLICY
60G-74E

dealer/service station,

(k) any vehicle which has been used for purposes other than

what it was designed for.

(I) any damage or deterioration caused by industrial pollution

and bird droppings,

(m) insignificant defects which do not affect the function of the

vehicle including without limitation sound, vibration and fluid

seep,

(n) any natural wear and tear including without limitation, ageing

etc.

For Maruti Air-Conditioned Vehicles

(o) V-belts, hoses and gas leaks.

(5) Extent of Warranty:

This warranty is the entire written warranty given by Maruti for

Maruti vehicles and no dealer or its or his agent or employee

is authorised to extend or enlarge this warranty and no dealer

or its or his agent or employee is autorised to make any oral

warranty on Maruti's behalf.

Maruti reserves the right to add any improvements or change

the design of any model at any time with no obligation to make

the same changes on units previously sold.

(6) Warranty Service:

To obtain warranty service, the complete vehicle must be

presented at the owner's expenses to any authorised Maruti

dealer.

(7) Owner's Warranty Responsibilities:
It is responsibility of each owner to:

(a) make certain that the warranty registration/PDI card was

completed at the time of delivery of the vehicle;

(b) have performed, at his own expenses, by an Maruti

authorised dealer/service station all the service inspections

specified in the Maruti "Owner's Manual and Service Booklet"

and maintain adequate proof that such service inspections

have been performed.

(c) make certain that the Maruti authorised dealer/service station

performing the service inspection has certified the work on

the "Maintenance Service Record" page in the "Owner's

Manual and Service Booklet" and

(d) present the Maruti "Owner's Manual and Service Booklet" to

the authorised Maruti dealer whenever requesting service

inspections or warranty service.

If the "Owner's Manual and Service Booklet" should be lost or

destroyed the owner should consult the authorised Maruti dealer from

whom the vehicle was purchased for instructions concerning

replacement of the "Owner's Manual and Service Booklet".

(8) Disclaimer of Consequential Damage:

Maruti assumes no responsibility for loss of vehicle, loss of time,

inconvenience or any other indirect incidental or consequential

damage resulting from the vehicle not being available to the

owner because of any defect covered by this warranty.

(9) Change of owner

Even if ownership of the vehicle changes, the remaining

warranty period is effective for the new owner.

2-2

60G-74E

EMISSION WARRANTY

Maruti offers the Emission Warranty on all Maruti vehicles (aparts from the Regular warranty and will run parallel to the regular

product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from July 1st, 2001.

Terms:

The Emission Warranty will be applicable for 80,000 kms or 3 years (Whichever comes earlier) from the date of delivery to the

first owner. The remaining warranty terms will be valid in case of any change in ownership provided the production of all valid documents.

Conditions :

1. Under Emission Warranty, Warranty claims will be admitted for a prima facie examination, in case vehicle fails to meet to the

Emission Standard as specified In sub rule (2) of rule no. 115 of Central Motor Vehicles Rules (CMVR), 1989.

2. The warranty claims will only be accepted after examination carried out by Maruti or it's dealer which leads to firm conclusions

that the

a) Original settings have not been tempered in any case.

b) Part (as given in Annexure-A) has a manufacturing defect.

c) Vehicle is unable to meet the Emission Standards (as given in 1.), inspite of the vehicle having been maintained and used

in accordance with the instructions as specified in Owner's Manual and Service Booklet and the used fuel and different oils

(Engine oil, Transmission oil, Brake oil etc.) are also as per specification.

3. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti and it's dealer and

results of the examination will be final and binding. If after examination, the warrantable condition is not established, Maruti

and it's dealer has the right to charge all, or part of the cost of such examination.

4. Under Emission Warranty, the parts (as given in Annexure-A) will be changed free of cost, but the consumables will be charged

as per actual.

5. If the part covered under Emission Warranty or the associated parts, are not independently replaceable, on account of these

being integral parts of a complete assembly, Maruti and it's dealer will have the sole discretion to replace either the entire assembly

or by using some of the parts of the system through suitable repairs or modifications.
8

9

EMISSION WARRANTY 60G74E

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,

will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per

actual under such repair or replacement.

7. Maruti will not be responsible for the cost of transportation of the vehicle to the nearest Maruti dealer workshop or any loss

due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair by Maruti

dealer.

8. Maruti will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with

the EMISSION STANDARDS.

9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.

10. All maintenance actions (as specified in the Owner's manual and Service Booklet) need to be followed and recorded in the

manual for emission warranty.

11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceeding the test during

which the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and

Service Booklet from the date of original purchase of the vehicle) will also be required.

Conditions under which the Emission Warranty is not APPLICABLE

1. In the absence of valid PUC certificate.

2. Vehicle not serviced from Maruti authorised workshop as per the schedule specified in the Owner's Manual .

3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)

4. Use of non MGP (Maruti Genuine Part).

5. Vehicle tempered in an unauthorised manner.

6. Tampering with odometer so that the actual kilometer reading can not be read.

7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)

10

60G-74E

EMISSION WARRANTY

Annexure-A

List of parts covered under Emission Warranty

1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly.

2. Electronic Control Module (ECM).

3. Intake Manifold.

4. EGR Valve.

5. Distributor and internal parts.

6. Ignition coil.

7. Canister Assembly.

8. Vapour Liquid Separator.

9. Fuel Tank and Filler Cap.

10. PCV (Positive Crankcase Ventilation) Valve.

11. Oil Filler Cap.

12. Catalytic Convenor.

13. Exhaust Manifold.

14. All fuel Injection System related SENSORS.

11

60G-74E
INSTRUMENT PANEL

60G-09-002

CAUTION

If you operate the engine with this

light on, severe engine damage can

result.

Do not rely on the Oil Pressure Light

to indicate the need to add oil. Be

sure to periodically check the engine

oil level (see pages 9-8 and 9-9).
70F-03-009

Charging Light

This light comes on when the ignition switch

is turned on, and goes out when the engine is

started. The light will come on and remain on

if there is something wrong with the battery

charging system. If the light comes on when

the engine is running, the charging system

should be inspected immediately by your

MARUTI dealer.

CAUTION

Do not continue driving long with the

charging light ON as this will drain the

battery 'dead'.
72F-05-027

"Malfunction Indicator" Light

Your vehicle has a computer-controlled

emission control system. A "Malfunction

Indicator" light is provided on the instrument

panel to indicate when it is necessary to have

the emission control system serviced. The

"Malfunction Indicator" light comes on when

the ignition switch is turned to "ON" and goes

out when the engine is started.

If the "Malfunction Indicator" light comes on

when the engine is running, there is a problem

with the emission control system. Take the

vehicle to your MARUTI dealer to have the

problem corrected.

CAUTION

Continuing to drive the vehicle when

the "Malfunction Indicator" light is on

can cause permanent damage to the

vehicle's emission control system, and

can affect fuel economy and

driveability.

5-4

INSTRUMENT PANEL
60G-74E

70F-03-042

Turn Signal Indicators

When you turn on the left or right turn signals,

the corresponding green arrow on the

instrument panel will flash along with the

respective turn signal lights. When you turn

on the hazard warning switch, both arrows will

flash along with all of the turn signal lights.

70F-03-043

Main Beam (High Beam) Indicator Light

This indicator comes on when headlight main

beams (high beams) are turned on.
SPEEDOMETER/ODOMETER/

TRIPMETER (if equipped)

60G-05-003

© Speedometer

© Odometer

(D Trip meter

© Trip meter reset knob

The speedometer indicates vehicle speed in

km/h.The odometer records the total distance

the vehicle has been driven. The tripmeter can

be used to measure the distance travelled on

short trips or between fuel stops. You can reset

the tripmeter to zero by pushing the reset

knob.
CAUTION

Keep track of your odometer reading

and check the maintenance schedule

regularly for required services.

Increased wear or damage to certain

parts can result from failure to perform

required services at the proper mileage

intervals and your warranty rights may

be affected.

5-5

42
41

OTHER CONTROLS AND EQUIPMENTS

60G-74E

CUP HOLDER (if equipped)
TYRE CHANGING TOOLS

60G-06-007

3)
Continue to lift up the bonnet until it is high

enough to support with the prop rod.

Make sure the bonnet Is fully closed

and latched before driving. If it is not,

it can fly up unexpectedly during

driving, obstructing your view and

resulting in an accident.
60G-06-008

To use the cup holder, pull it out fully. After

using the holder, push it back in.

Do not use the cup holder to hold cups

containing hot liquids, or objects other

than cups. Objects in the cup holder

may be thrown about during a sudden

stop or impact, and could cause

personal injury.
60G-06-009

The jack, wheel wrench and jack crank are

stowed in the luggage compartment behind

the rear seat.

To remove the jack, turn its shaft

counterclockwise and pull the jack out of the

storage bracket. To stow the jack, place it in

the storage bracket and turn the shaft

clockwise until the jack is securely held in

place.

6-7
60

60G-74E
OTHER CONTROLS AND EQUIPMENT

LUGGAGE COMPARTMENT TRIM TRUNK (BOOT) LIGHT (if equipped)

Luggage or other cargo placed in the luggage

compartment are hidden from view by a

luggage compartment trim.

Do not carry items on top of the

luggage compartment trim, even if they

are small and light. Objects on top of

the trim could be thrown about In an

accident, causing injury, or could

obstruct the driver's rear view.

60G-06-010
6OG-O6-O11

The jack should be used only to change

wheels. It is important to read the

jacking Instructions in the

EMERGENCY SERVICE section of this

manual before attempting to use the

jack.
When you open the trunk (boot) lid, the trunk

(boot) light comes on and remains on as

long as you keep the lid open.

Do not leave the boot (trunk) lid open

for a long time, or the battery will

discharge.

After using the jack, jack crank and

wheel wrench, be sure to stow them

securely or they can cause injury if an

accident occurs.

61

6-8

60G-74E
OPERATING YOUR VEHICLE

CATALYTIC CONVERTER

(if equipped)

70F-05-005

The purpose of the catalytic converter installed

on your vehicle is to convert exhaust pollutants

to harmless water vapour, carbon dioxide, and

nitrogen. Use of leaded fuel in vehicles

equipped with catalytic converters is

prohibited, because lead deactivates the

pollutant-reducing components of the catalyst

system.

It is very important to keep the engine properly

tuned. Engine misfiring, which can result from

an improperly tuned engine, may cause

overheating of the catalyst. This may result in

permanent heat damage to the catalyst and

other vehicle components.
CAUTION

To minimize the possibility of catalyst

or other vehicle damage:

• Maintain the engine in the proper

operating condition.

• In the event of an engine

malfunction, particularly one

involving engine misfire or other

apparent loss of performance, have

the vehicle serviced promptly.

• Do not turn off the engine or

interrupt the ignition when the

transmission is in gear and the

vehicle is in motion.

• Do not try to start the engine by

pushing or towing the vehicle, or

coasting down a hill.

• Do not idle the engine with any spark

plug wires disconnected or

removed, such as during diagnostic

testing.

• Do not idle the vehicle for prolonged

periods if idling seems rough or

there are other malfunctions.

• Do not allow the fuel tank to get near

the empty level.
60Q-07-002E

Be careful where you park and drive;

the catalytic converter and other

exhaust components can get very hot.

As with any vehicle, do not park or

operate this vehicle in areas where

combustible materials such as dry

grass or leaves can come in contact

with a hot exhaust system.

7-6

OPERATING YOUR VECHILE

60G-74E

IMPROVING FUEL ECONOMY

The following instructions will help you improve

fuel economy.

Avoid excessive idling:

If you are to wait for more than a minute while

you are parked, stop the engine and start it

again later. When warming up a cold engine,

allow the engine to idle until the temperature

gauge pointer comes up to the "C" position. In

this position, the engine is sufficiently warm

for starting off.

Avoid "fast" starts:

Fast starts away from lights or stop signs will

consume fuel unnecessarily and shorten

engine life. Start off slowly.

Avoid unnecessary stops:

Avoid unnecessary deceleration and stopping.

Try to maintain a slow, steady speed whenever

possible. Slowing down and then accelerating

again uses more fuel.

Keep a steady cruising speed:

Keep as constant a speed as road and traffic

conditions will permit.
Air Outlet side

(Facing up)

60G-09-010

Keep the air cleaner clean:

A dirty air cleaner will cause the carburation

system to supply too much fuel to the engine

for the amount of air being supplied. The result

is waste of fuel due to incomplete combustion.

Keep weight to a minimum:

The heavier the load, the more fuel the vehicle

consumes. Take out any luggage or cargo

when it is not necessary.

Keep tyre pressures correct:

Under-inflation of the tyres can waste fuel due

to increased running resistance of the tyres.

Keep your tyres inflated to the correct pressure

shown on the label on the driver's side door

or door lock pillar.
TRAILER TOWING

Your MARUTI was originally designed to carry

people and a normal amount of cargo, not to

tow a trailer. Maruti does not recommend you

use your vehicle to tow a trailer.Towing a trailer

can adversely affect handling, durability, and

fuel economy.

7-7

72
71

60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air Cleaner 9-13

Spark Plugs 9-14

Brakes 9-15

Steering 9-17

Power Steering (if equipped) 9-18

Clutch Pedal 9-18

Tyres... 9-19

Battery 9-22

Fuses 9-23

Bulb Replacement , 9-25

Wiper Blades 9-29

83

INSPECTION AND MAINTENANCE

60G-74E

70F-05-002

You should take extreme care when

working on your vehicle to prevent

accidental injury. Here are a few

precautions that you should be

especially careful to observe:

• Do not leave the engine running in

garages or other confined areas.

• When the engine Is running, keep

hands, clothing, tools, and other

objects away from the fan and water

pump belt. Even though the fan may

not be moving, it can automatically

turn on without warning. ^
When it is necessary to do service

work with the engine running, make

sure that the parking brake is applied

fully and the transmission is in

Neutral.

Do not touch ignition wires or other

ignition system parts when starting

the engine or when the engine is

running, or you could receive an

electric shock.

Be careful not to touch a hot engine,

exhaust manifold and pipes, muffler,

radiator and water hoses.

Do not allow smoking, sparks, or

flames around gasoline or the

battery. Flammable fumes are

present.

Do not get under your vehicle if it is

supported only with the portable

jack provided in your vehicle.

Be careful not to cause accidental

short circuits between the positive

and negative battery terminals.

Keep used oil, coolant, and other

fluids away from children and pets.

Dispose of used fluids properly;

never pour them on the ground, into

sewers, etc.

9-1
84

60G-74E
INSPECTION AND MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regular

maintenance on your vehicle is required. This

table shows in kilometres and months when

inspections, adjustments, lubrication and other

services should be performed.

Maruti recommends that maintenance

on your Maruti vehicle be performed by

Maruti Authorised Dealer/Service

Station.
CAUTION

Whenever it becomes necessary to

replace parts on your vehicle, it is

recommended that you use MARUTI

GENUINE PARTS (MGP).

85

9-2

INSPECTION AND MAINTENANCE

6OG-74E

PERIODIC MAINTENANCE SCHEDULE

A....Ad]ust. l....lnspect and correct or replace If necessary.

T....Tighten to specified torque. C....CIean.

R....Replace or change. O....Rotate

L....Lubrlcate.

Note:

This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals

respectively.

Interval: This interval should be judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

ENGINE

1. Water pump drive belt (tension, wear)

2. Engine coolant (level, leakage)

3. Engine oil (API GRADE SF, SG, SH) & Oil filter

4. Cooling system hoses and connections (leakage, damage)

5. Engine bolts (All cylinder head and manifold fixings)

6. Engine mounting (loose, damage)

7. Valve clearance

8. Camshaft timing belt (damage, wear)

9. Exhaust system (noise, leakage or otherwise defective)

10. Positive crankcase ventilation System (Hoses, connections and valve;

IGNITION

1. Ignition wiring, (damage, deterioration)

2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS

1

1

A

I

R

I

-

-

-

_
5

6

I

I

I

I

-

-

A

-
10

12

I

I

R

I

T

T

-

-
PERIODIC MAINTENANCE SERVICE AT COST

20

24

I

R

R

I

-

-

A

I

Replace every 1,00,000 km

-

-

-
I

I

-

-
-

-

-

I
I

I

I

R
30

36

I

I

R

I

T

T

-

-

-

-

-

I
40

48

I

R

R

I

-

-

A

I

I

I

I

R
SO

60

I

I

R

I

T

T

-

-

-

-

-

I
60

72

R

R

R

I

-

-

A

I

I

I

I

R
70

84

A

I

R

I

T

T

-

-

-

-

-

I
80

96

I

R

R

I

-

-

A

I

I

I

I

R

9-3
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