Wheel bearing SUZUKI SWIFT 2000 1.G RG413 Service User Guide

FRONT SUSPENSION 3D-13
DISASSEMBLY
1) Uncaulk and remove dust cover (1).
2) Remove circlip.
3) Using hydraulic press (1) and special tool, remove wheel
bearing.
Special tool
(A) : 09913-75810
4) Remove wheel bearing outside inner race (1).
Special tool
(C) : 09913-61110
(D) : 09925-88210
5) Remove hub bolts (1).
CAUTION:
When installing wheel bearing, replace it with new one.
CAUTION:
Never remove bolt unless replacement is necessary.
Be sure to use a new bolt for replacement.

3D-14 FRONT SUSPENSION
ASSEMBLY
1) Face grooved rubber seal side (1) of new wheel bearing (2)
upward as shown in figure and press-fit it into knuckle using
special tool.
Special tool
(A) : 09913-75520
2) Install circlip (1).
3) Drive in dust cover so that dimensions “a” and “b” become
equal as shown in figure.
4) Caulk with a punch.CAUTION:
When replacing bearing, inner races or outer race, be
sure to replace them with new ones as a set.
CAUTION:
When drive in dust cover, be careful not to deform it.

FRONT SUSPENSION 3D-19
REQUIRED SERVICE MATERIAL
SPECIAL TOOL
MaterialRecommended SUZUKI product
(Part Number)Use
Lithium grease SUZUKI SUPER GREASE A
(99000-25010)Strut bearing
09900-00411 09900-00414 09913-65210 09913-75520
Hexagon wrench socket Hexagon wrench bit 6 mm Tie rod end remover Bearing installer
09913-75810 09942-15510 09943-17912 09943-77910
Bearing installer Sliding hammer Front wheel hub remover Bushing remover
09945-26010 09944-66020
Socket wrench 17 mm Bearing installer

REAR SUSPENSION 3E-1
6F1
6F2
6G
1A
6K
7A
7A1
7B1
7C1
3E
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 3E
REAR SUSPENSION
CONTENTS
GENERAL DESCRIPTION .............................. 3E-2
DIAGNOSIS ..................................................... 3E-4
REAR SHOCK ABSORBER CHECK ........... 3E-4
TRAILING ARM, LATERAL ROD, REAR
AXLE, PEAR AXLE HOUSING AND COIL
SPRING CHECK .......................................... 3E-4
BUMP STOPPER/SPRING UPPER SEAT
CHECK ......................................................... 3E-5
REAR SUSPENSION FASTENERS ............ 3E-5
WHEEL DISC, NUT AND BEARING
CHECK ......................................................... 3E-5
ON-VEHICLE SERVICE .................................. 3E-6
LATERAL ROD ............................................ 3E-6
REAR SHOCK ABSORBER......................... 3E-7
COIL SPRING .............................................. 3E-7BUMP STOPPER ...................................... 3E-10
SPRING UPPER SEAT ............................. 3E-11
TRAILING ARM ......................................... 3E-11
REAR AXLE (2WD VEHICLE) ................... 3E-14
WHEEL BEARING AND WHEEL STUD
(2WD VEHICLE) ........................................ 3E-19
REAR AXLE SHAFT AND WHEEL
BEARING (4WD VEHICLE) ....................... 3E-21
REAR AXLE SHAFT OIL SEAL (4WD
VEHICLE) .................................................. 3E-25
REAR AXLE HOUSING (4WD
VEHICLE) .................................................. 3E-26
REQUIRED SERVICE MATERIAL................ 3E-32
SPECIAL TOOL ............................................ 3E-32

NOTE:
All suspension fasteners are an important attaching part in that it could affect the performance of
vital parts and systems, and/or could result in major repair expense. They must be replaced with
one of the same part number or with an equivalent part if replacement becomes necessary. Do not
use a replacement part of lesser quality or substitute design. Torque values must be used as speci-
fied during reassembly to assure proper retention of this part.
Never attempt to heat, quench or straighten any front suspension part. Replace it with a new part, or
damage to the part may result.

3E-2 REAR SUSPENSION
GENERAL DESCRIPTION
Rear suspension is Isolated Trailing Link (l.T.L.) type which consists of coil springs, rear axle, rear axle housing,
shock absorbers, lateral rod and trailing arms.
2WD vehicle
1. Rear coil spring 5. Lateral rod 9. Brake drum Tightening torque
2. Rear bump stopper 6. Trailing arm 10. Spindle cap Do not reuse.
3. Rear spring upper seat 7. Rear axle 11. Spindle nut
4. Rear shock absorber 8. Wheel Bearing 12. Rear wheel sensor ring (if equipped with ABS)
6752 1 3
4
3
5 1
2
4
63 N·m(6.3 kg-m)
65 N·m(6.5 kg-m)
58 N·m(5.8 kg-m)
50 N·m(5.0 kg-m)
90 N·m(9.0 kg-m)
80 N·m(8.0 kg-m)80 N·m(8.0 kg-m)
85 N·m(8.5 kg-m)
12
10
8
9
67
175 N·m(17.5 kg-m)11

REAR SUSPENSION 3E-3
4WD vehicle
1. Rear coil spring 5. Lateral rod 9. Brake drum 13. Oil seal
2. Rear bump stopper 6. Trailing arm 10. Rear axle shaft 14. Wheel bearing retainer ring
3. Rear spring upper seat 7. Rear axle housing 11. Breather cap 15. Rear wheel sensor ring (if equipped with ABS)
4. Rear shock absorber 8. Wheel bearing 12. Oil seal protector Tightening torque
6752 1 3
4
63 N·m(6.3 kg-m)
58 N·m(5.8 kg-m)
50 N·m(5.0 kg-m)
85 N·m(8.5 kg-m)
90 N·m(9.0 kg-m)
80 N·m(8.0 kg-m)
80 N·m(8.0 kg-m)
65 N·m(6.5 kg-m) 3
1
2
4
7 5
6 9 814
1312 151011

REAR SUSPENSION 3E-5
BUMP STOPPER/SPRING UPPER SEAT
CHECK
Inspect for cracks, deformation or damage.
Replace any defective part.
REAR SUSPENSION FASTENERS
Check each bolt and nut fastening suspension parts for tightness.
Tighten loose one, if any, to specified torque referring to the figure
in “GENERAL DESCRIPTION” in this section.
WHEEL DISC, NUT AND BEARING CHECK
Inspect each wheel disc for dents, distortion and cracks.
A disc in badly damaged condition must be replaced.
Check wheel nuts for tightness and, as necessary, retighten
to specification.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
Check wheel bearings for wear. When measuring thrust
play, apply a dial gauge to spindle cap center (2WD) or axle
shaft center (4WD).
Thrust play limit
“a” : 0.1 mm (0.004 in.)
When measurement exceeds limit, replace bearing.
[A] : 2WD VEHICLE
[B] : 4WD VEHICLE

3E-6 REAR SUSPENSION
By rotating wheel actually, check wheel bearing for noise
and smooth rotation. If it is defective, replace bearing.
ON-VEHICLE SERVICE
LATERAL ROD
REMOVAL
1) Hoist vehicle.
2) Remove lateral rod nuts (1) and bolt (2).
3) Remove lateral rod (3).
INSTALLATION
1) Install lateral rod (1) to rear axle (2) (2WD vehicle) or rear
axle housing (4WD vehicle) and vehicle body (3) referring to
figure for proper installing direction of nuts (4), bolt (5) and
washer (6).
Tighten nuts temporarily at this step.
2) Lower hoist.
[A] : Forward
[B] : Body side
[C] : Rear axle (2WD vehicle) or rear axle housing (4WD vehicle) side
21643
5
[A]

REAR SUSPENSION 3E-19
15) Upon completion of all jobs, depress brake pedal with about
30 kg (66 Ibs) load three to five times so as to obtain proper
drum-to-shoe clearance.
Adjust parking brake cable. Refer to Section 5.
16) Install console box.
17) Lower hoist and bounce vehicle up and down several times
to stabilize suspension.
Be sure that vehicle is off hoist and in non loaded condition.
18) Tighten rear trailing arm nuts (1), shock absorber lower bolts
(2) and lateral rod left side nut (3) to specified torque (right
and left).
Tightening torque
Rear trailing arm nuts (a) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(b) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod left side nut (c) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
19) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
20) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
21) Perform brake operation test (foot brake and parking brake).
WHEEL BEARING AND WHEEL STUD (2WD
VEHICLE)
REMOVAL
1) Remove rear brake drum. Refer to “REAR BRAKE DRUM” in
Section 5.
2) Remove wheel sensor ring (if equipped with ABS). Refer to
“REAR WHEEL SENSOR RING” of Section 5E.

3E-20 REAR SUSPENSION
3) Remove bearing circlip (1) using special tool.
Special tool
(A) : 09900-06108
4) Remove wheel bearing using special tool and hydraulic
press (1).
Special tool
(A) : 09913-76010
5) Remove wheel stud bolts (1) using hydraulic press (2) and
general rod (3).
INSTALLATION
1) Insert new stud in drum hole and rotate it slowly to assure
serrations are aligned with those made by replaced bolt.