Exhaust SUZUKI SWIFT 2000 1.G SF310 Service Repair Manual

ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10) 6E1-3
1. Tank pressure control valve
2. Fuel liquid separator
3. Fuel tank
4. Fuel pump
5. Fuel level sensor (gauge)
6. Fuel filter
7. Fuel pressure regulator
8. Throttle body
9. Fuel injector
10. MAP sensor
11. TP sensor
12. ISC actuator
(including CTP switch)
13. PCV valve
14. Exhaust manifold
15. Intake manifold
16. Heated oxygen sensor-117. Warm up three way catalytic
convertor (WU-TWC)
(if equipped)
18. Three way catalytic convertor
19. IAT sensor
20. ECT sensor
21. EFE heater
22. EVAP canister purge valve
23. EVAP canister
24. Heated oxygen sensor-2
25. Radiator fan motor
26. Ignition coil
27. Ignitor
28. Electric load
29. A / C amplifier (if equipped)
30. Camshaft position sensor
31. Crankshaft position sensor32. VSS (on A / T)
33. Transmission range sensor
(switch) (A / T)
34. Shift solenoid-A (A / T)
35. Shift solenoid-B (A / T)
36. Data link connector
37. VSS (in combination meter of
M / T vehicle)
38. PSP switch (if equipped)
39. Malfunction indicator lamp
40. Transmission range sensor
(switch) (A / T)
41. Main (Ignition) switch
42. Main fuse
43. Battery
44. Immobilizer indicator lamp

ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10) 6E1-23
1. Viewed from terminal side
1. Exhaust manifold
2. Heated oxygen sensor
Sensor-1
Sensor-2
HEATED OXYGEN SENSOR (SENSOR-1 AND
SENSOR-2)
OXYGEN SENSOR HEATER INSPECTION
1) Disconnect sensor coupler.
2) Using ohmmeter, measure resistance between terminals “V
B”
and “GND” of sensor coupler.
NOTE:
Temperature of sensor affects resistance value largely.
Make sure that sensor heater is at correct temperature.
Resistance of oxygen sensor heater:
11.7 – 14.3 Ω at 20C, 68F
If found faulty, replace oxygen sensor.
3) Connect sensor coupler securely.
REMOVAL
WARNING:
To avoid danger of being burned, do not touch exhaust system
when system is hot. Oxygen sensor removal should be per-
formed when system is cool.
1) Disconnect negative cable from battery.
2) Hoist vehicle when removing sensor-2.
3) Disconnect coupler of heated oxygen sensor and release its
wire harness from clamps.
4) Remove heated oxygen sensor from exhaust manifold.
INSTALLATION
Reverse removal procedure noting the following.

Tighten heated oxygen sensor to specified torque.
Tightening Torque for heated oxygen sensor
45 N
.m (4.5 kg-m, 32.5 lb-ft)

Connect coupler of heated oxygen sensor and clamp wire har-
ness securely.

After installing heated oxygen sensor, start engine and check that
no exhaust gas leakage exists.

ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13) 6E2-31
1. Viewed from terminal side
Sensor-1
Sensor-2
“VB”
“GND”
HEATED OXYGEN SENSOR (Sensor-1 and Sensor-2)
Oxygen Sensor Heater Inspection
1) Disconnect sensor coupler.
2) Using ohmmeter, measure resistance between terminals “V
B”
and “GND” of sensor coupler.
NOTE :
Temperature of sensor affects resistance value largely.
Make sure that sensor heater is at correct temperature.
Resistance of oxygen sensor heater :
11.7 – 14.3 Ω at 20C, 68F
If found faulty, replace oxygen sensor.
3) Connect sensor coupler securely.
Removal
WARNING:
To avoid danger of being burned, do not touch exhaust sys-
tem when system is hot. Oxygen sensor removal should be
performed when system is cool.
1) Disconnect negative cable at battery.
2) For sensor-1, disconnect coupler of heated oxygen sensor and
release its wire harness from clamps and remove exhaust man-
ifold cover (1).
3) For sensor-2, disconnect coupler of heated oxygen sensor and
release its wire harness from clamp and hoist vehicle.
4) Remove heated oxygen sensor (2) from exhaust manifold or ex-
haust pipe.
Installation
Reverse removal procedure noting the following.

Tighten heated oxygen sensor (2) to specified torque.
Tightening Torque for heated oxygen sensor
(a): 45 N·m (4.5 kg-m, 32.5 lb-ft)

Connect coupler of heated oxygen sensor (2) and clamp wire har-
ness securely.

After installing heated oxygen sensor (2), start engine and check
that no exhaust gas leakage exists.

6K
1. Exhaust manifold
2. Seal
3. WU-TWC
4. Exhaust pipe
5. Muffler
6. Muffler mounting
7. Gasket
8. Heated oxygen sensor : Tightening Torque : Do not reuse
[For 1.0
2WD H / B model]
EXHAUST SYSTEM 6K-1
SECTION 6K
EXHAUST SYSTEM
NOTE:
For the descriptions (items) not found in this section, refer to the same section of Service Manual men-
tioned in FOREWORD of this manual.
CONTENTS
ON-VEHICLE SERVICE6K-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE

[For 1.0
2WD N / B model]
[For 1.3
2WD H / B model]
: Do not reuse
: Tightening Torque 6. Exhaust No.2 pipe
7. Gasket
8. Muffler
9. Muffler mounting
10. Heated oxygen sensor
11. Exhaust center pipe 1. Exhaust manifold
2. Seal
3. WU-TWC
4. Exhaust pipe
5. Exhaust No.1 pipe
6K-2 EXHAUST SYSTEM

: Do not reuse
: Tightening Torque 1. Exhaust manifold
2. Seal
3. Exhaust No.1 pipe
4. Exhaust No.2 pipe
5. Gasket
6. Exhaust center pipe7. Muffler
8. Muffler mounting
9. Heated oxygen sensor
[For 1.3
4WD model] [For 1.3
2WD N / B model]
45 N.m (4.5 kg-m)
EXHAUST SYSTEM 6K-3

1. Malfunction indicator lamp (MIL)
2. Data link connector (DLC)
3. SUZUKI scan tool (Tech-1)
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-11
DIAGNOSIS
This vehicle is equipped with an electronic transmission control system, which control the automatic shift up and
shift down timing, etc. suitably to vehicle driving conditions.
PCM (ECM) has an On-Board Diagnosis System which detects a malfunction in this system and abnormality of
those parts that influence the engine exhaust emission.
When diagnosing a trouble in transmission including this system, be sure to have full understanding of the outline
of “ON-BOARD DIAGNOSTIC SYSTEM” and each item in “PRECAUTION IN DIAGNOSING TROUBLE” and
execute diagnosis according to “AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW TABLE” given below to ob-
tain correct result smoothly.
ON-BOARD DIAGNOSTIC SYSTEM
For automatic transmission control system, PCM (ECM) has follow-
ing functions. Refer to Section 6 or 6-1 for details.

When ignition switch is turned ON with engine at a stop malfunc-
tion indicator lamp (MIL) turns ON to check bulb of MIL.

When PCM detects a malfunction in A / T control system (and / or
a malfunction which gives an adverse effect to vehicle emission)
while engine is running, it makes malfunction indicator lamp in
meter cluster of instrument panel turn ON and stores malfunction
area (DTC) in its memory.
If it detects that continuously 3 driving cycles are normal after de-
tecting a malfunction, however, it makes MIL turn OFF although
DTC stored in its memory will remain.

It is possible to communicate with PCM through data link connect-
er (DLC) by using SUZUKI scan tool (Tech-1).
(Diagnostic information can be checked and erased by using a
scan tool)
2 Driving Cycle Detection Logic
Refer to Section 6 or 6-1 for details.
Freeze Frame Data
Refer to Section 6 or 6-1 for details.

WITHOUT BATTERY VOLTAGE
WITH BATTERY VOLTAGE
1. Oiler (with transmission fluid)
2. Solenoid valve
3. 12V battery
“A”: Side hole (Should be dry)
“B”: Exhausting fluid
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-37
“P” RANGE TEST
1) Stop vehicle on a slope, shift selector lever to P range and at the
same time apply parking brake.
2) After stopping engine, release parking brake lever gradually and
check that vehicle remains stationary.
SHIFT SOLENOID VALVE CHECK
Whenever shift solenoid valves are removed from transmission,
verify their valve function physically before they are reinstalled.
1) Apply oiler to solenoid valve and give compression by hands
and then check to be sure that transmission fluid from oiler does
not come out from side holes of solenoid valve when battery volt-
age is not conducted.
2) Holding the above condition, conduct battery voltage and then
make sure that fluid is exhausted with vigor.
NOTE:
If fluid does not come out with vigor in above step 2) inspec-
tion, do not reuse that solenoid valve.