lock SUZUKI SWIFT 2000 1.G Transmission Service Owners Manual

Page 348 of 447

9-44 BODY SERVICE
REAR DOOR LOCK ASSEMBLY (IF EQUIPPED)
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
7) of “REMOVAL” under “REAR DOOR GLASS (IF
EQUIPPED)” in this section.
2) Disconnect door opening control rod (1) and door latch con-
trol rod (2).
3) Loosen door latch mounting screw (3), door latch actuator
screw (5) (if equipped power door lock) and remove door
lock assembly (4).
INSTALLATION
Reverse removal procedure to install rear door lock assembly
referring to “FRONT DOOR LOCK ASSEMBLY” in this section.
1. Outside handle 4. Latch striker 7. Shim
2. Inside handle bezel 5. Door latch screw 8. Door latch actuator screw
3. Rear door latch assembly
: Apply lithium grease 99000-25010 to sliding part6. Door latch striker screw 9. Door lock control rod
4
7
6 5
5 3
3
8 1
9
2
2
1
3
4 5

Page 349 of 447

BODY SERVICE 9-45
BACK DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim (1).
2) Disconnect door lock control rod (1).
Disconnect control rod (2).
3) Disconnect door lock motor lead wire (if equipped).
4) Loosen door latch screw (3) and remove door latch assembly
(4).
1. Back door latch assembly 3. Latch striker 5. Latch striker screw
2. Back door lock cylinder 4. Door latch screw Tightening torque
“A”
“A”“A”
1
2
1
4
3

Page 350 of 447

9-46 BODY SERVICE
5) Remove back door licence garnish (1).
6) Remove back door lock cylinder (2).
INSTALLATION
Reverse removal procedure to install back door lock assembly
noting the following instruction.
Adjust door latch striker so that its center aligns with the cen-
ter of groove in door latch base.
INSPECTION
Check that door open and closes smoothly and properly.
Also check that door latch half lock operates properly (Check that
door latch half lock keeps door from opening all the way) and door
latch full locks securely closed.
Adjust door latch striker position if necessary.
KEY CODING
KEY USAGE AND IDENTIFICATION
Key is used for ignition and door lock cylinder. Keys are cut on
both edges to make them reversible.
Key identification is obtained from five character key code
stamped on key code tag. Using this key code, key code cutting
combination can be determined from a code list (available to own-
ers of key cutting equipment from suppliers).
If key codes are not available from records or tags, key code can
be obtained from the right hand door lock cylinder (if lock has not
been replaced). Lock cylinders supplied by the factory as service
parts are unmarked.
If original key is available, key code cutting combination can be
determined by laying key.
2
1

Page 351 of 447

BODY SERVICE 9-47
IGNITION SWITCH LOCK CYLINDER
REMOVAL AND INSTALLATION
Refer to “STEERING LOCK ASSEMBLY (IGNITION SWITCH)” in
Section 3C.
ELECTRICAL DIAGNOSIS
For ignition switch electrical troubleshooting, refer to “IGNITION
SWITCH” in Section 8.
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushion.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs, center pillar inner lower trims, quarter inner trims and rear side
sill scuffs.
4) Remove parking brake lever cover and console box.
5) Remove floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting the following instruction.
For tightening torque of seat belt anchor bolt, refer to “FRONT SEAT BELT” in Section 10.
1. Floor carpet
2. Dash panel silencer
3. Silencer seat

Page 367 of 447

RESTRAINT SYSTEM 10-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 10
RESTRAINT SYSTEM
CONTENTS
GENERAL DESCRIPTION .............................. 10-2
SYSTEM SPECIFICATION .......................... 10-3
SEAT BELT PRETENSIONER
(IF EQUIPPED) ............................................ 10-3
DIAGNOSIS ..................................................... 10-3
INSPECTION AND REPAIR REQUIRED
AFTER ACCIDENT ...................................... 10-3
ON-VEHICLE SERVICE .................................. 10-4SERVICE PRECAUTIONS .......................... 10-4
SERVICE AND DIAGNOSIS .................... 10-4
DISABLING AIR BAG SYSTEM............... 10-4
ENABLING AIR BAG SYSTEM................ 10-4
HANDLING AND STORAGE ................... 10-4
DISPOSAL ............................................... 10-4
FRONT SEAT BELT .................................... 10-5
REAR SEAT BELT....................................... 10-8

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System with seat belt pretensioner:
Service on or around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Please observe all WARNINGS and “Service Precautions” under “On-
Vehicle Service” in air bag system section before performing service on or around the air bag sys-
tem components or wiring. Failure to follow WARNINGS could result in unintentional activation of
the system or could render the system inoperative. Either of these two conditions may result in
severe injury.
The procedures in this section must be followed in the order listed to disable the air bag system
temporarily and prevent false diagnostic trouble codes from setting. Failure to follow procedures
could result in possible activation of the air bag system, personal injury or otherwise unneeded air
bag system repairs.
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
procedures are not followed, parts or system damage could result.

Page 368 of 447

10-2 RESTRAINT SYSTEM
GENERAL DESCRIPTION
Seat Belt with ELR
The seat belt with emergency locking retractor (ELR) is designed so that it locks immediately (to prevent the
webbing from being pulled out of the retractor any further) when any of the following items is detected as
exceeding each set value;
speed at which the webbing is pulled out of the retractor,
acceleration or deceleration of the vehicle speed, and
inclination.
Seat Belt with A-ELR
The automatic and emergency locking retractor (A-ELR) works as an Emergency Locking Retractor (ELR) till its
webbing is pulled all the way out and then on as an Automatic Locking Retractor (ALR) till it is retracted fully.
ALR: Automatically locks when the webbing is pulled out from the retractor and allowed to retract even a little.
Then the webbing can not be pulled out any further, unless it is wound all the way back into the retractor, which
releases the lock and allows the webbing to be pulled out.
Seat Belt with ELR and Pretensioner
The seat belt with ELR and a pretensioner has a pretensioner mechanism which operates in linkage with the air
bag in addition to the above described ELR. The pretensioner takes up the sag of the seat belt in occurrence of
a front collision with an impact larger than a certain set value, thereby enhancing restraint performance.
1. Front seat belt 4. Passenger air bag (if equipped)
2. Rear seat belt 5. Label (for seat belt with pretensioner)
3. Driver air bag (if equipped) 6. Rear center seat belt

Page 370 of 447

10-4 RESTRAINT SYSTEM
ON-VEHICLE SERVICE
SERVICE PRECAUTIONS
SERVICE AND DIAGNOSIS
Before servicing or replacing seat belts, refer to following precautionary items.
Seat belts should be normal relative to strap retractor and buckle portions.
Keep sharp edges and damaging objects away from belts.
Avoid bending or damaging any portion of belt buckle or latch plate.
Do not bleach or dye belt webbing. (Use only mild soap and lukewarm water to clean it.)
When installing a seat belt anchor bolt, it should be tightened by hand at first to prevent cross-threading and
then to specified torque.
Do not attempt any repairs on retractor mechanisms or retractor covers. Replace defective assemblies with
new replacement parts.
Keep belts dry and clean at all times.
If there exist any parts in question, replace such parts.
Replace belts whose webbing is cut or otherwise damaged.
Do not put anything into trim panel opening which seat belt webbing passes through.
For Seat Belt with Pretensioner
Refer to “SERVICE AND DIAGNOSIS” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Sec-
tion 10B.
DISABLING AIR BAG SYSTEM
Refer to “DISABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in
Section 10B.
ENABLING AIR BAG SYSTEM
Refer to “ENABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in
Section 10B.
HANDLING AND STORAGE
Refer to “HANDLING AND STORAGE” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Sec-
tion 10B.
DISPOSAL
Refer to “DISPOSAL” of “SERVICE PRECAUTIONS” under “ON-VEHICLE SERVICE” in Section 10B. WARNING:
If replacing seat belt is necessary, replace buckle and ELR (or webbing) together as a set. This is for
the reason of ensuring locking of tongue plate with buckle.
If these parts are replaced individually, such a locking condition may become unreliable. For this rea-
son, SUZUKI will supply only the spare buckle and ELR (or webbing) in a set part.
WARNING:
When performing service on or around air bag system components or air bag system wiring, disable
the air bag system. Refer to “DISABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under
“ON-VEHICLE SERVICE” in Section 10B.
Failure to follow procedures could result in possible air bag activation, personal injury or unneeded
air bag system repairs.

Page 372 of 447

10-6 RESTRAINT SYSTEM
REMOVAL
1) Disconnect negative battery cable at battery.
2) Disable air bag system. Refer to “DISABLING AIR BAG SYSTEM” of “SERVICE PRECAUTIONS” under
“ON-VEHICLE SERVICE” in Section 10B.
3) Remove center pillar lower trim.
4) Disconnect Yellow connector for seat belt pretensioner.
a) Release locking of lock lever.
b) After unlocked, disconnect to connector.
5) Remove front seat belts from the vehicle.
INSPECTION
Seat belts and attaching parts can affect the vital components
and systems of a vehicle.
Therefore, they should be inspected carefully and replaced with
genuine parts only.
Seat belt
Its webbing or strap should be free from damage.
Retractor assembly
It should lock webbing when pulled quickly.
The front seat belt retractor assembly (1) should pass the
above inspection and should lock webbing even when tilted
(approx. 15°) toward the fore and aft or right and left direc-
tions.
Check retractor assembly (1) with seat belt pretensioner
appearance visually for following symptoms and if any one of
them is applicable, replace it with a new one as an assem-
bly.
Pretensioner has activated.
There is a crack in seat belt pretensioner (retractor assem-
bly).
Wire harness or connector (2) is damaged.
Seat belt pretensioner (retractor assembly) is damaged or a
strong impact (e.g., dropping) was applied to it.
Anchor bolt
Anchor bolts should be torqued to specification.
Belt latch
It should be secure when latched. WARNING:
Never measure resistance of pretensioner or disassem-
ble it. Otherwise, personal injury may result.
CAUTION:
If seat belt pretensioner (retractor assembly) was
dropped from a height of 30 cm (1 ft) or more, it should
be replaced.

Page 373 of 447

RESTRAINT SYSTEM 10-7
INSTALLATION
Install in reverse order of removal, noting the following.
Seat belt anchor bolts should have an unified fine thread (7/
16-20 UNF). Under no circumstances should any different
sized or metric screw threads be used.
Connect Yellow connector (1) for seat belt pretensioner
securely and fit seat belt pretensioner connector onto body.
a) Connect connector
b) Lock connector with lock lever
Enable air bag system. Refer to “ENABLING AIR BAG SYS-
TEM” under “SERVICE PRECAUTIONS” in Section 10B.

Page 375 of 447

AIR BAG SYSTEM 10B-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10B
SECTION 10B
AIR BAG SYSTEM
CONTENTS
GENERAL DESCRIPTION .............................10B-3
SYSTEM COMPONENTS AND WIRING
LOCATION VIEW AND CONNECTORS..... 10B-4
SYSTEM WIRING DIAGRAM ..................... 10B-5
DIAGNOSIS ....................................................10B-6
DIAGNOSTIC TROUBLE CODE (DTC) ...... 10B-6
USE OF SPECIAL TOOL ............................ 10B-6
INTERMITTENTS AND POOR
CONNECTIONS .......................................... 10B-8
AIR BAG DIAGNOSTIC SYSTEM CHECK . 10B-9
AIR BAG DIAGNOSTIC SYSTEM
CHECK FLOW TABLE .............................. 10B-10
DTC CHECK ............................................. 10B-11
DTC CLEARANCE .................................... 10B-12
DTC TABLE .............................................. 10B-13
TABLE A - “AIR BAG” WARNING LAMP
COMES ON STEADY ............................... 10B-15
TABLE B - “AIR BAG” WARNING LAMP
DOES NOT COME ON ............................. 10B-15
TABLE C - “AIR BAG” WARNING LAMP
FLASHES .................................................. 10B-15
TABLE D - “AIR BAG” WARNING LAMP
CANNOT INDICATE FLASHING
PATTERN OF DTC ................................... 10B-15TABLE E - SDM CANNOT COMMUNICATE
THROUGH THE SERIAL DATA
CIRCUIT ................................................... 10B-21
DTC B1015 - PASSENGER AIR BAG
INITIATOR CIRCUIT RESISTANCE
HIGH ......................................................... 10B-23
DTC B1016 - PASSENGER AIR BAG
INITIATOR CIRCUIT RESISTANCE
LOW .......................................................... 10B-23
DTC B1018 - PASSENGER AIR BAG
INITIATOR CIRCUIT SHORT TO
GROUND .................................................. 10B-23
DTC B1019 - PASSENGER AIR BAG
INITIATOR CIRCUIT SHORT TO
POWER CIRCUIT ..................................... 10B-23
DTC B1021 – DRIVER AIR BAG
INITIATOR CIRCUIT RESISTANCE
HIGH ......................................................... 10B-29
DTC B1022 – DRIVER AIR BAG
INITIATOR CIRCUIT RESISTANCE
LOW .......................................................... 10B-29
DTC B1024 – DRIVER AIR BAG
INITIATOR CIRCUIT SHORT TO
GROUND .................................................. 10B-29 WARNING:
Service on or around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Please observe all WARNINGS and “Service Precautions” under “On-
Vehicle Service” in this section before performing service on or around the air bag system compo-
nents or wiring. Failure to follow WARNINGS could result in unintended activation of the system or
could render the system inoperative. Either of these two conditions may result in severe injury.
The procedures in this section must be followed in the order listed to disable the air bag system
temporarily and prevent false diagnostic trouble codes from setting. Failure to follow procedures
could result in possible activation of the air bag system, personal injury or otherwise unneeded air
bag system repairs.
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
conditions are not followed, parts or system damage could result.

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