lock SUZUKI SWIFT 2000 1.G Transmission Service Manual Online

BODY SERVICE 9-3
REMOVAL
1) Remove window regulator handle (1) (if equipped).
For its removal, pull off snap by using a cloth (2) as shown in
figure.
2) Remove inside handle bezel (1).
3) Remove inside door grip.
4) Remove mirror inner garnish.
5) Remove door trim (1).
With inside handle bezel (2) tilted as shown in figure, turn
door trim (1) 90° counterclockwise to remove it.
And disconnect power window switch lead wire at coupler (if
equipped).
6) Remove door sealing cover (1).
7) Remove door mirror.
Refer to “DOOR MIRROR” in this section.
1

9-4 BODY SERVICE
8) Remove outer weather-strip (1).
Lower window all the way down. Then, use a tape-wrapped
putty knife to pry off outer weather-strip.
9) Remove bottom channel attaching screws (1).
10) When removing door glass (2), turn door glass 90° counter-
clockwise to remove it.
INSTALLATION
Reverse removal procedure to install door glass noting the follow-
ing instructions.
If there is deformity for glass run, replace new one.
Tighten bottom channel attaching screws. Tighten rear
screw first, and then tighten front screw.
Glass fitted position of bottom channel (1) is as shown in fig-
ure.
Glass fitted position of bottom channel “a”
3-door model : 335.5 - 338.5 mm (13.21 - 13.33 in.)
5-door model : 90.8 - 93.8 mm (3.57 - 3.69 in.) NOTE:
When removed outer weather-strip (1) from door panel
(2), be careful not to deformation for outer weather-strip
(1).
12
2
2
1

BODY SERVICE 9-9
REMOVAL
1) Remove window regulator handle (1) (if equipped).
For its removal, pull off snap by using a cloth (2) as shown in
figure.
2) Remove inside handle bezel (1).
3) Remove door inside pull handle case fitting screw.
4) Remove rear door inner garnish.
5) Remove door trim (1).
With inside handle bezel (2) tilted as shown in figure, turn
door trim 90° counterclockwise to remove it.
And disconnect power window switch lead wire at coupler (if
equipped).
6) Remove door inside pull handle bracket.
7) Remove door sealing cover (1).
2
1
1

9-10 BODY SERVICE
8) Remove rear door outer garnish (1).
9) Remove outer weather-strip (2).
Lower window all the way down. Then, use a tape-wrapped
putty knife (or screwdriver) to pry off outer weather-strip.
10) Detach rear part of glass run (1) from sash (2) and remove
sash (2) by removing 2 screws (3).
11) Loosen window regulator mounting screws (5).
12) When removing door glass (4), turn door glass 90° counter-
clockwise to remove it.
INSTALLATION
Reverse removal procedure to install door glass noting the follow-
ing instructions.
If there is deformity for glass run, replace new one.
Tighten bottom channel attaching screws. Tighten rear
screw first, and then tighten front screw.
Glass fitted position of bottom channel (1) is as shown in fig-
ure.
Glass fitted position of bottom channel
“a” : 201.9 - 204.9 mm (7.95 - 8.07 in.)
Secure door sealing cover (1) with adhesive (2). NOTE:
When removed outer weather-strip (2) from door panel
(3), be careful not to deformation for outer weather-strip
(2).
2 3
1
4
1
23
5
4
1
2

BODY SERVICE 9-21
When door open stopper (1) is installed, be careful to install
direction as shown.
Adjust door latch striker position referring to “FRONT DOOR
LOCK ASSEMBLY” in this section.
Adjust front door cushion so that door becomes flush with
side body.
After installation, open and close the door to check loose-
ness.
Replace door open stopper pin when there is looseness.
When weather-strip is hardened, water leak may develop.
In such case, replace it with new one.
1

9-24 BODY SERVICE
INSTALLATION
Reverse removal procedure to install back door noting the follow-
ing instructions.
Secure wiring harness.
Adjust door latch striker position by referring “BACK DOOR
LOCK ASSEMBLY” in this section.
Adjust door cushion so that door contacts body when closed.
Adjust door clearance by loosening door hinge mounting
bolts and nuts referring to “PANEL CLEARANCE” in this sec-
tion.
Apply sealant to contact face “A” of door hinge (1) and apply
grease to rotating part “B” of hinge (1).
“A” : Sealant 99000-31110
“B” : Lithium grease 99000-25010 WARNING:
Handling of Back Door Balancer (Damper)
Do not disassemble balancer (1) because its cylinder is
filled with gas.
Handle balancer carefully. Do not scar or scratch
exposed surface of its piston rod, and never allow any
paint or oil to stick to its surface.
Do not turn piston rod with balancer fully extended.
When discarding removed back door balancer
(damper), use a 2 – 3 mm (0.08 – 0.12 in.) drill (2) to
make a hole as shown.
The gas itself is harmless but it may issue out of the
hole together with chips generated by the drill (2).
Therefore, be sure to wear goggle.

BODY SERVICE 9-25
HOOD
REMOVAL
1) Remove window washer hose (1) from hood (2).
2) Remove 4 mounting bolts (3) to detach hood (2).
INSTALLATION
Reverse removal procedure to install hood noting the following
instruction.
Apply sealant to contact face “B” of hood hinge (4).
“B” : Sealant 99000-3110
ADJUSTMENT
Adjust the following point :
Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting bolts,
refer to “PANEL CLEARANCE” in this section.
Vertical adjustment
If only one side (right or left) of hood is not level with front
fender, make it level by tightening or loosening hood cushion
(1).
Hood lock position adjustment
When installing hood lock (1), bring bolt at highest position
and move it in vertical direction for adjustment free from
loose to hood striker.
Tightening torque
Hood latch bolts (a) : 10 N·m (1.0 kg-m, 7.0 lb-ft) CAUTION:
Place cloth on “A” in figure to prevent from any damage.
33
4
“B”
“B”
1 2
“A”“A”

9-26 BODY SERVICE
INSPECTION
Check that hood opens and closes smoothly and properly. Lubri-
cate if necessary. Also check that secondary latch operates prop-
erly (check that secondary latch keeps hood from opening all the
way) and hood locks securely when closed.
Adjust hood locks position if necessary.
FRONT FENDER
REMOVAL
1) Remove front fender side moulding.
2) Remove front bumper.
3) Disconnect connector of side turn signal (or side marker)
lamp.
4) Remove front fender lining.
5) Remove front fender.
INSTALLATION
Reverse removal procedure to install front fender noting the fol-
lowing instructions.
If paint on fender bolt is peeled off, be sure to apply paint
again.
Adjust panel clearance referring to “PANEL CLEARANCE” in
this section.
1. Front fender lining 2. Front fender 3. Front fender side moulding
“A”“A”
2
3
1
“A”

9-42 BODY SERVICE
SECURITY AND LOCKS
FRONT DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
6) of “REMOVAL” under “FRONT DOOR GLASS” in this sec-
tion.
2) Raise window all the way up.
3) Remove door sash.
4) Disconnect door opening control rod (1) from outside handle.
5) Disconnect door latch control rod (2).
6) Disconnect door lock motor lead wire (if equipped).
7) Remove door lock knob (3).
8) Loosen door latch screw (4), door latch actuator screw (5) (if
equipped power door lock) and remove door lock assembly
(6).
9) Remove key cylinder retainer (7).
10) Remove key cylinder (8).
[A] : Without power door lock model 3. Inside handle bezel 7. Key cylinder retainer
[B] : With power door lock model 4. Latch striker 8. Door latch screw
1. Front door latch assembly
: Apply lithium grease 99000-25010 to sliding part5. Shim 9. Door latch striker screw
2. Outside handle 6. Key cylinder 10. Door latch actuator screw
1
1
8
85
4
9
10 2
7
6
3[A]
[B]
3
17
8
2
4
6 5

BODY SERVICE 9-43
INSTALLATION
Reverse removal procedure to install front door lock assembly
noting the following instructions.
Apply grease to sliding parts of door latch assembly.
Grease 99000-25010
Move door latch striker (2) up or down so its center aligns
with the center of groove “A” on the door lock assembly (1)
as shown.
Striker should be moved vertically and placed level. Do not
adjust door lock.
Move door latch striker (1) sideways to adjust door outer
panel surface (2) flush with rear door outer panel or body
outer panel surface (3) as shown.
In order to correctly obtain door lock operates, increase or
decrease number of shims inserted between body and
striker (1) to adjust it.
INSPECTION
Check that door open and closes smoothly and properly.
Also check that door latch half look operates properly (check that
door latch half lock keeps door from opening all the way) and door
latch full locks securely when closed.
Adjust door latch striker position if necessary.
3. Shaft
[A] : Front door
[B] : Rear door