check transmission fluid SUZUKI SWIFT 2000 1.G Transmission Service Owner's Manual
Page 144 of 447
7B-102 AUTOMATIC TRANSMISSION (4 A/T)
Direct Clutch Piston Lip and Direct Clutch Balancer Lip
Check each lip for wear, deformation, cut, and/or hardening. If
necessary, replace.
ASSEMBLY
1) Install new D-ring (5) to direct clutch No.1 drum (6).
Apply grease to D-ring and fit it to drum.
“A”: Grease 99000-25030
2) Install piston (4) into direct clutch No.1 drum.
Use care that the piston lip does not get twisted or caught.
Apply grease to the lip of the piston.
“A”: Grease 99000-25030
3) Install direct clutch return spring seat (3) and direct clutch
balancer (2).
4) Install new shaft snap ring (1).
Compress return springs and install shaft snap ring in groove
by using a flat end rod or the like (3).
Place special tool (clutch spring compressor) on spring seat
and compress springs with a press (2).
Special tool
(A) : 09926-96010
5) Install discs, plates and flange (1) in following order.
(1) Flange No.1 →
(2) Disc →
(3) Plate →
(4) Disc →
(5)
Flange No.2
1. Snap ring
CAUTION:
Do not compress return spring more than necessary.
NOTE:
Before assembly, new discs should be soaked in auto-
matic transmission fluid for at least 2 hours.
Page 160 of 447
7B-118 AUTOMATIC TRANSMISSION (4 A/T)
2) Install new oil seal to transmission case.
Use special tool to press-fit oil seal until oil seal end face is
flush with transmission case end face.
Special tool
(F) : 09913-75510
UNIT ASSEMBLY
CAUTION:
Automatic transmission consists of highly precise parts. As even a flaw in a small part may cause
oil leakage or decrease in function, check each part carefully before installation.
Clean all parts with compressed air. Never use wiping cloths or rags.
Before assembling new clutch discs and brake band, soak them in automatic transmission fluid for
at least 2 hours.
Be sure to use new gaskets and O-rings.
Lubricate O-rings with automatic transmission fluid.
Apply automatic transmission fluid on sliding or rotating surfaces of the parts before assembly.
Use yellow petrolatum grease or Suzuki Super Grease C to retain parts in place.
Be sure to install thrust bearings and races in correct direction and position.
Make sure that snap ring ends are not aligned with one of cutouts and are installed in groove cor-
rectly.
Do not use adhesive cements on gaskets and similar parts.
Be sure to torque each bolt and nut to specification.