spec SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 10B-23 Body Electrical Control System:
DTC TroubleshootingStep Action YesNo
1 DTC check of BCM
Is DTC U0155 (No. 0155) and DTC U1073 (No. 1073)
detected together? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus
Off”.Go to Step 2.
2 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck BCM for DTC.
Is DTC U0155 (No. 0155) detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 Combination meter power and ground circuit check
1) Turn ignition switch to ON position.
Do warning lights in combi nation meter other than key
indicator light light up? Go to Step 4.
Check combination
meter power and
ground circuit. If circuit
is OK, substitute a
known-good
combination meter and
recheck.
4 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from BCM, combination meter
and steering angle sensor (ESP ® model).
3) Check CAN communication circuit between BCM and combination meter for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 5.
Repair circuit.
5 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 4 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 6.
Repair circuit.
6 DTC check of BCM
1) Connect connectors of disconnected control modules
communicating by means of CAN.
2) Disconnect connector of any one of control module other than BCM.
3) Recheck BCM for DTC.
Is DTC U0155 (No.0155) detected? Disconnect connectors
of control modules other
than the one whose
connector is
disconnected in Step 2)
one by one and check
that DTC U0155 is
detected by BCM each
time connector is
disconnected. When
DTC U0155 is not
detected by BCM while
checking in this way, go
to description under
“NO” below. If DTC
U0155 is detected by
BCM even when
connectors of all control
modules that use CAN
communication with
BCM are disconnected,
substitute a known-
good BCM and recheck.Check power and
ground circuit of control
module disconnected in
Step 2). If circuit is OK,
substitute a known-
good control module
disconnected in Step 2)
and recheck.

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-24
DTC U1073 (No. 1073): Control Module Communication Bus OffS7RS0BA204014
Wiring Diagram
Refer to “DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting DTC detecting condition Trouble area
Transmission error that is inconsistent between transmission data and
transmission monitor (CAN bus monitor) data is detected more than 7
times continuously.
(1 driving detection logic) • CAN communication circuit
• Combination meter
• BCM (included in junction block
assembly)
• TCM (A/T model)
• ABS/ESP ® control module
• Keyless start control module (if equipped)
•ECM
• Steering angle sensor (if equipped)
Step Action YesNo
1 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck DTC.
Is DTC U1073 detected? Go to Step 2.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
2 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 3.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10B-25 Body Electrical Control System:
DTC U1100 (No. 1100): Lost Communication with ECMS7RS0BA204015
Wiring Diagram
Refer to “DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC. 3
DTC check of BCM
1) Turn ignition switch to OFF position.
2) Connect connectors of disconnected control modules
communicating by means of CAN.
3) Disconnect connector from any one of control modules other than BCM.
4) Recheck BCM for DTC.
Is DTC U1073 detected? Disconnect connectors
of control modules other
than the one whose
connector is
disconnected in Step 3)
one by one and check
that DTC U1073 is
detected by BCM each
time connector is
disconnected. When
DTC U1073 is not
detected by BCM while
checking in this way, go
to description under
“NO” below. If DTC
U1073 is detected by
BCM even when
connectors of all control
modules that use CAN
communication with
BCM are disconnected,
substitute a known-
good BCM and recheck.Check power and
ground circuit of control
module disconnect in
Step 3). If circuit is OK,
substitute a known-
good control module
disconnected in Step 3)
and recheck.
Step Action Yes No
DTC detecting condition
Trouble area
BCM can not receive CAN data from ECM for longer than specified
time continuously. • CAN communication circuit
• BCM (included in junction block assembly)
•ECM

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-26
DTC TroubleshootingStep Action Yes No 1 DTC check of BCM
Is DTC U1100 (No. 1100) and DTC U1073 (No. 1073)
detected together? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus
Off”.Go to Step 2.
2 DTC check of ECM
1) Check ECM for DTC.
Is DTC P1674 detected? Go to “DTC P1674:
CAN Communication
(Bus Off Error) in
Section 1A”.Go to Step 3.
3 DTC check of ABS/ESP ® control module
1) Check ABS/ESP ® control module for DTC.
Is DTC U1073 detected? Go to “DTC U1073:
Control Module
Communication Bus Off
in Section 4E” or “DTC
U1073: Control Module
Communication Bus Off
in Section 4F”.Go to Step 4.
4 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck BCM for DTC.
Is DTC U1100 (No. 1100) detected? Go to Step 5. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
5 DTC check of ABS/ESP ® control module
1) Check DTC for ABS/ESP ® control module.
Is DTC U1100 detected? Go to Step 6. Go to Step 7.
6 CAN communication circuit check
1) Disconnect connector s from ECM and ABS/ESP ®
control module.
2) Check CAN communication circuit between ECM and ABS/ESP ® control module for open, short and high
resistance.
Is each CAN communication circuit in good condition? Check ECM power and
ground circuit. If circuit
is OK, substitute a
known-good ECM and
recheck.
Repair circuit.
7 CAN communication circuit check
1) Disconnect connector s from BCM and ABS/ESP ®
control module.
2) Check CAN communication circuit between BCM and ABS/ESP ® control module for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 8. Repair circuit.
8 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 7 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 9. Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10B-27 Body Electrical Control System:
DTC U1101 (No. 1101): Lost Communication with TCMS7RS0BA204016
Wiring Diagram
Refer to “DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting 9
DTC check of BCM
1) Connect connectors of disconnected control modules
communicating by means of CAN.
2) Disconnect connector of any one of control module other than BCM.
3) Recheck BCM for DTC.
Is DTC U1100 (No.1100) detected? Disconnect connectors
of control modules other
than the one whose
connector is
disconnected in Step 2)
one by one and check
that DTC U1100 is
detected by BCM each
time connector is
disconnected. When
DTC U1100 is not
detected by BCM while
checking in this way, go
to description under
“NO” below. If DTC
U1100 is detected by
BCM even when
connectors of all control
modules that use CAN
communication with
BCM are disconnected,
substitute a known-
good BCM and recheck.Check power and
ground circuit of control
module disconnected in
Step 2). If circuit is OK,
substitute a known-
good control module
disconnected in Step 2)
and recheck.
Step Action Yes No
DTC detecting condition
Trouble area
BCM can not receive CAN data from TCM for longer than specified
time continuously. • CAN communication circuit
• BCM (included in junction block assembly)
• TCM (A/T model)
Step
Action YesNo
1 DTC check of BCM
Is DTC U1101 (No. 1101) and DTC U1073 (No. 1073)
detected together? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus
Off”.Go to Step 2.
2 DTC check of TCM
1) Check TCM for DTC.
Is DTC P1774 detected? Go to “DTC P1774:
CAN Communication
Bus Off in Section 5A”.
Go to Step 3.
3 DTC check of ECM
1) Check ECM for DTC.
Is DTC P1674 detected? Go to “DTC P1674:
CAN Communication
(Bus Off Error) in
Section 1A”.Go to Step 4.

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-28
4Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck BCM for DTC.
Is DTC U1101 (No. 1101) detected? Go to Step 5. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
5 DTC check of ECM
1) Check ECM for DTC.
Is DTC P1676 detected? Go to Step 6. Go to Step 7.
6 CAN communication circuit check
1) Disconnect connectors from ECM and TCM.
2) Check CAN communication circuit between ECM and
TCM for open, short and high resistance.
Is each CAN communication circuit in good condition? Check TCM power and
ground circuit. If circuit
is OK, substitute a
known-good TCM and
recheck.
Repair circuit.
7 CAN communication circuit check
1) Disconnect connectors from BCM, ABS control module
and ECM.
2) Check CAN communication circuit between BCM and ECM for open, short and high resistance.
• Between BCM and ABS control module
• Between ECM and ABS control module
Is each CAN communication circuit in good condition? Go to Step 8. Repair circuit.
8 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 7 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 9. Repair circuit.
9 DTC check of BCM
1) Connect connectors of disconnected control modules
communicating by means of CAN.
2) Disconnect connector of any one of control module other than BCM.
3) Recheck BCM for DTC.
Is DTC U1101 (No.1101) detected? Disconnect connectors
of control modules other
than the one whose
connector is
disconnected in Step 2)
one by one and check
that DTC U1101 is
detected by BCM each
time connector is
disconnected. When
DTC U1101 is not
detected by BCM while
checking in this way, go
to description under
“NO” below. If DTC
U1101 is detected by
BCM even when
connectors of all control
modules that use CAN
communication with
BCM are disconnected,
substitute a known-
good BCM and recheck.Check power and
ground circuit of control
module disconnected in
Step 2). If circuit is OK,
substitute a known-
good control module
disconnected in Step 2)
and recheck.
Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine 10B-29 Body Electrical Control System:
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control ModuleS7RS0BA204017
Wiring Diagram
Refer to “DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting DTC detecting condition Trouble area
BCM can not receive data sent by CAN from keyless start control module for
longer than specified time continuously. • CAN communication circuit
• Combination meter
• Keyless start control module
• BCM (included in junction block
assembly)
Step Action YesNo
1 DTC check of BCM
Is DTC U1144 (No. 1144) and DTC U1073 (No. 1073)
detected together? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus
Off”.Go to Step 2.
2 DTC check of keyless start control module
1) Check keyless start co ntrol module for DTC.
Is DTC No. 33 detected? Go to “DTC No. 33:
Control Module
Communication Bus Off
in Section 10E”.Go to Step 3.
3 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck BCM for DTC.
Is DTC U1144 (No. 1144) detected? Go to Step 4.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
4 CAN communication circuit check
1) Disconnect connectors from BCM, combination meter
and keyless start control module.
2) Check CAN communication circuit for open, short and high resistance.
• Between BCM and combination meter
• Between combination meter and keyless start control module
Is each CAN communication circuit in good condition? Go to Step 5.
Repair circuit.
5 CAN communication circuit check
1) Disconnect connectors of all control modules
communicating by means of CAN.
2) Check CAN communication circuit between control modules other than Step 4 for open, short and high
resistance.
Is each CAN communication circuit in good condition? Go to Step 6.
Repair circuit.

Downloaded from www.Manualslib.com manuals search engine 10B-31 Body Electrical Control System:
Inspection of BCM and its CircuitsS7RS0BA204018
BCM and its circuits can be checked at BCM wiring couplers by measuring voltage and resistance.
CAUTION!
BCM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to BCM
with couplers disconnected from it.

Voltage Check1) Disconnect negative (–) cable at battery.
2) Remove BCM (included in junction block assembly) refe rring to “BCM (Included in Junction Block Assembly)
Removal and Installation”.
3) Connect connectors to BCM (1) and junction block assembly (2).
4) Check voltage at each terminal number of couplers connected. For connector and terminal number, refer to “Connector Layout Diagram of BCM and Junction Block Assembly”.
NOTE
• As each terminal voltage is affected by the battery voltage, confirm that it is 11 V or more when
ignition switch is ON.
• Voltage with asterisk (*) can not be measured by voltmeter because it is pulse signal. Check it with oscilloscope if necessary.

BCM connector “L01”
1
2
1
2
I4RS0AA20030-01
Terminal CircuitNormal voltage Condition
L01-1 Passenger side door lock
actuator control
(Unlock) (if equipped) 10 – 14 V
Unlock signal is output fo
r passenger side door lock
actuator
0 V Unlock signal is not output for passenger side door lock
actuator
L01-2 — — —
L01-3 Rear end door switch 10 – 14 V Rear end door is closed
0 V Rear end door is opened
L01-4 Rear end door opener switch 10 – 14 V Rear end door switch is not pushed
0 V Rear end door switch is pushed
L01-5 Manual door lock switch
(Unlock) 10 – 14 V
Manual door lock switch is at any position other than
unlock position
0 V Manual door lock switch is at unlock position
L01-6 Parking brake switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 1: ”
0 V Ignition switch is at ON po
sition and parking brake lever
is pulled up
L01-7 Driver side door switch 10 – 14 V Driver side door is closed
0 V Driver side door is opened

Downloaded from www.Manualslib.com manuals search engine 10B-39 Body Electrical Control System:
Repair Instructions
BCM (Included in Junction Block Assembly)
Removal and Installation
S7RS0BA206001
CAUTION!
Do not attempt removal of BCM from junction
block assembly as it may cause contact
failure.
If there is faulty condition in BCM, replace
junction block assembly.

Removal
1) Disconnect negative (–) cable from battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove dash side trim (1) and steering column hole cover (2).
4) Remove junction block assembly mounting nuts (3).
5) Disconnect connectors from BCM and junction block assembly.
6) Detach wiring harness clamp from junction block assembly.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Outside Air Temperature Sensor Removal and
Installation
S7RS0BA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0BA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Security Alarm Mode Selection Procedure (If
Equipped)
S7RS0BA206004
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within 15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock switch (4) 3 times.
4) When Step 3) is completed, the mode changes to the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds 4 times
• Changed from B mode to A mode: Buzzer sounds once
4. BCM 5. Junction block assembly
I4RS0BA20010-01
4
3
1
2
I5RS0DA20007-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-40
Special Tools and Equipment
Special ToolS7RS0BA208001
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.)