0b -10 SUZUKI SWIFT 2007 2.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 1A-104 Engine General Information and Diagnosis:
4Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection of ECM connector at “C37- 43” terminal.
3) Measure voltage between “C37-43” terminal of ECM connector and engine ground with ignition switch turned
ON.
Is voltage 0 V? Substitute a known-
good ECM and recheck.
“RED” wire is shorted to
power circuit.
5 Wire harness check
1) Measure voltage between “WHT” wire terminal of
electric throttle body connector and engine ground with
ignition switch turned ON.
Is voltage 4 – 6 V? Go to Step 9.
Go to Step 6.
6 Wire harness check
1) Turn OFF ignition switch.
2) Remove ECM from its br acket with ECM connectors
connected.
3) Check for proper connection of ECM connector at “C37- 43” and “C37-40” terminals.
4) If OK, measure voltage between “C37-40” terminal of ECM connector and engine ground with ignition switch
turned ON.
Is voltage 4 – 6 V? “WHT” wire is open or
high resistance circuit.
Go to Step 7.
7 Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “WHT” and “RED” wire terminals of electric thrott le body assembly connector.
Is resistance infinity? Go to Step 8.
“WHT” wire is shorted to
“RED” wire.
8 Wire harness check
1) Turn ON ignition switch.
2) Measure voltage between “C37-40” terminal of ECM
connector and engine ground.
Is voltage 0 V? Substitute a known-
good ECM and recheck.
“WHT” wire is shorted to
power circuit.
9 Ground circuit check
1) Turn OFF ignition switch.
2) Measure resistance between “BLK” wire terminal of
electric throttle body connector and engine ground.
Is resistance below 5
Ω? Go to Step 11. Go to Step 10.
10 Ground circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Check for proper connection of ECM connector at “C37- 42” terminal.
3) Measure resistance between “C37-42” terminal of ECM connector and engine ground with ignition switch turned
OFF.
Is resistance below 5
Ω? “BLK” wire is open or
high resistance circuit.
Faulty ECM ground
circuit. If circuit is OK,
substitute a known-
good ECM and recheck.
Step Action Yes No

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DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple Cylinder Misfire Detected / Cylinder 1
/ Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected
S7RS0B1104039
System Description
ECM measures the angle of the crankshaft based on the pulse signal from the CKP sensor and CMP sensor for each
cylinder. If it detects a large change in the angle speed of the crankshaft, it concludes occurrence of a misfire. When
the number of misfire is counted by ECM beyond the DTC de tecting condition, it determines the cylinder where the
misfire occurred and output it as DTC.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temp.: –10 °C, 14 °F or higher
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Drive vehicle under freeze frame data condition as noted for 1 min. or more.
5) Stop vehicle and check DTC and pending DTC. 11
Electric throttle body check
1) Check TP sensor referring to “Throttle Position Sensor
Performance Check” under “Electric Throttle Body
Assembly On-Vehicle Inspection in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace electric throttle
body.
Step Action Yes No
DTC detecting condition
Trouble area
DTC P0300:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected at 2 or more cylinders. (MIL flashes as lo ng as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adv ersely during 1000 engine revolution, is
detected at 2 or more cylinders. (2 driving cycle detection logic) • Ignition system
• Fuel injector and its circuit
• Fuel pressure
• EGR system
• Abnormal air drawn in
• Engine compression
• Valve lash adjuster
• Valve timing
• Fuel shortage
• Exhaust system
• Fuel of poor quality
DTC P0301, P0302, P0303, P0304:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 1 cylinder. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adv ersely during 1000 engine revolution, is
detected at 1 cylinder. (2 driving cycle detection logic)

Downloaded from www.Manualslib.com manuals search engine 1A-106 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Does fuel level meter in dicate “E” level (empty)? Add fuel and recheck. Go to Step 3.
3 Fuel quality check
1) Check that there is fuel of good quality in the fuel tank.
Is it OK? Go to Step 4.
Clean in fuel system
circuit and change fuel.
4 Ignition system check
1) Check spark plug and ignition spark of cylinder where
misfire occurs, referring to “Spark Plug Inspection in
Section 1H” and “Ignition Spark Test in Section 1H”.
Are they in good condition? Go to Step 5.
Faulty ignition coil, wire
harness, spark plug or
other system parts.
5 Fuel injector circuit check
1) Using sound scope, check each injector operating sound
at engine cranking or idling.
Do all injectors ma ke operating sound? Go to Step 6.
Check coupler
connection and wire
harness of injector not
making operating sound
and injector itself. If OK,
substitute a known-
good ECM and recheck.
6 Fuel pressure check
1) Check fuel pressure referring to “Fuel Pressure Check”.
Is check result satisfactory? Go to Step 7.
Repair or replace fuel
system.
7 Fuel injector check
1) Check fuel injector(s) re ferring to “Fuel Injector
Inspection in Section 1G”.
Is check result satisfactory? Go to Step 8.
Replace defective
injector.
8 Ignition timing check
1) Check ignition timing referring to “Ignition Timing
Inspection in Section 1H”.
Is check result satisfactory? Go to Step 9.
Check related sensors.
9 EGR system check
1) Check EGR system referring to “EGR System Inspection
in Section 1B”.
Is check result satisfactory? Go to Step 10. Repair or replace EGR
system.
10 Exhaust system check
1) Check exhaust system for exhaust gas clogged.
Is it OK? Go to Step 11. Repair clogged of
exhaust system.

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DTC P0327 / P0328: Knock Sensor 1 Circuit Low / HighS7RS0B1104040
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC by using scan tool. 11
Engine mechanical system check
1) Check engine mechanical parts or system which can
cause engine rough idle or poor performance.
• Engine compression (Refer to “Compression Check in Section 1D”.)
• Valve lash (Refer to “Valve Lash (Clearance) Inspection in Section 1D”.)
• Valve timing (Refer to “Timing Chain and Chain Tensioner Removal and Installation in Section 1D”.)
Are they in good condition? Check wire harness and
connection of ECM
ground, ignition system
and fuel injector for
intermittent open and
short.
Repair or replace
defective part.
Step
Action YesNo
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
1 2
REDC37-56
5 V
I4RS0A110031-01
1. Knock sensor
2. ECM
DTC detecting condition Trouble area
DTC P0327:
Voltage of knock sensor is less than 1.23 V for 0.5 seconds
continuously.
(1 driving cycle detection logic)
DTC P0328:
Voltage of knock sensor is 3.91 V or more for 0.5 seconds
continuously
(1 driving cycle detection logic) • Knock sensor circuit (open or short)
• Knock sensor
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-108 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Knock sensor circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Measure voltage between “C37-56” terminal of ECM connector and vehicle body ground with engine running.
Is voltage within 1.23 – 3.91 V? Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”. If OK, substitute a
known-good ECM and
recheck.Go to Step 3.
3 Knock sensor circuit for open check
1) Disconnect connector from knock sensor with ignition
switch turned OFF.
2) Turn ON ignition switch, measure voltage between “RED” wire of knock sensor connector and engine
ground.
Is voltage 4 – 6 V? Go to Step 6.
Go to Step 4.
4 Knock sensor circuit for open check
1) Turn ON ignition switch, measure voltage between “C37-
56” terminal of ECM connector and engine ground
Is voltage 4 – 6 V? “RED” wire is open
circuit.
Go to Step 5.
5 Knock sensor circuit for short check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “C37-56” terminal of ECM connector and vehicle body ground.
Is resistance infinity? Go to Step 6.
“RED” wire is shorted to
ground circuit.
If wire is OK, substitute
a known-good ECM and
recheck.
6 Knock sensor circuit for short check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch, measure voltage between “C37- 56” terminal of ECM connector and vehicle body ground.
Is voltage 0 V? Go to Step 7.
“RED” wire is shorted to
other circuit.
I2RH01110089-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-109
DTC P0335: Crankshaft Position (CKP) Sensor “A” CircuitS7RS0B1104041
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Crank engine for 3 – 5 sec.
4) Check DTC. 7
Knock sensor circuit for high resistance check
1) Turn OFF ignition switch, measure resistance between
“C37-56” terminal of ECM connector and “RED” wire
terminal of knock sensor harness connector.
Is resistance below 5
Ω? Faulty knock sensor. “RED” wire is high
resistance circuit.
Step
Action YesNo
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5V
BLK/RED
BLK/RED
BLK/YELBLK/YEL
BLK/YEL
BRN/WHT
5
9 4
13
3
C37-30C37-15
C37-58
E23-31
BLK/ORN
BLKBLKBLK
10
BLK/RED
BLK/RED
E23-16
E23-60
E23-1
BLK/ORN
1
15
C37-21 5V
7RED/WHTGRN/WHT
GRN
RED
BLK/WHT
YEL/GRN
YEL/GRN
WHT
[A]: YEL
[B]: YEL/GRN
68
12
11
14
PNK
2
WHT
WHT/BLU
C37-48
E23-30
E23-29
I6RS0C110016-01
[A]: For A/T model 5. Ignition switch 11. “ST MOT” fuse
[B]: For M/T model 6. Starting motor 12. “ST SIG” fuse
1. CKP sensor 7. Starting motor control relay 13. “IG COIL” fuse
2. Sensor plate on crankshaft 8. Transmission range switch (for A/T model) 14. “IG ACC” fuse
3. ECM 9. Main fuse box 15. To CMP sensor
4. Main relay 10. “FI” fuse
DTC detecting condition Trouble area
No CKP sensor signal for 2 se c. even if starting motor
signal is inputted at engine cranking.
(1 driving cycle detection logic) • CKP sensor circuit open or short
• Sensor plate teeth damaged
• CKP sensor malfunction, foreign material being attached
or improper installation
•ECM
• Engine start signal circuit malfunction

Downloaded from www.Manualslib.com manuals search engine 1A-120 Engine General Information and Diagnosis:
DTC P0420: Catalyst System Efficiency below ThresholdS7RS0B1104046
System and Wiring Diagram
Circuit Description
ECM monitors oxygen concentration in the exhaust gas which has passed the warm up three way catalytic converter
by HO2S-2. When the catalyst is functioning properly, the variation cycle of HO2S-2 output voltage (oxygen
concentration) is slower than that of HO2S-1 output voltage because of the amount of oxygen in the exhaust gas
which has been stored in warm up three way catalytic converter.
Reference
Oscilloscope waveforms
C37-11
C37-10
C37-57
WHT
BRN
1
3 2
4
5 VYELYEL
BLUWHTBLUWHT 5
I4RS0A110037-01
1. HO2S-1
3. Warm up three way catalytic converter 5. ECM
2. HO2S-2 4. Three way catalytic converter
I2RH01110102-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-145
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC P1674: CAN Communication (Bus Off Error)S7RS0B1104062
Wiring Diagram
ESP ® model
Step Action Yes No
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 DTC check
1) Check DTC of TCM referring to “DTC Check in Section
5A”.
Is there any DTC(s)? Go to applicable DTC
diag. flow.
Substitute a known-
good ECM and recheck.
[F]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
[D] 12345678910
11
141516
36 34 33 32 31 30 29 24 23
37
181920
G49
[A]
E23
C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
12
13
238
[C]G28
1234567
8
910
11
1213141516
1718
19
20
212223242526272829303132
[E] G54
109 321
[B]
G37E46
1234567 1234567
8910
11
8910
11
121314 121314
1516171819202122
4
6 1
2
3
REDWHT
REDWHT
REDWHT
REDWHT
REDWHT
E23-3E23-18
E85-42E85-46
E85-13E85-44
E46-1E46-2
G37-4G37-2
REDWHT
REDWHTG49-19G49-18
5
7
WHTG54-9REDG54-10
G28-8G28-10
G28-7REDG28-9WHT
I7RS0B110014-02
[A]: ECM connector (viewed from harness side)
1. ECM
[B]: BCM connector (viewed from harness side) 2. ESP® control module
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: Keyless start control module connector (vie wed from harness side) 4. Steering angle sensor
[E]: Steering angle sensor connector (viewed from harness side) 5. Combination meter
[F]: ESP ® control module connector (viewed from terminal side) 6. Keyless start control module
7. CAN junction connector

Downloaded from www.Manualslib.com manuals search engine 1A-146 Engine General Information and Diagnosis:
Non ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
REDWHTE03-6E03-12
6
3
7
REDWHT
1
[B]
[A]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [D]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[E]
REDWHTC37-13C37-12REDWHTC34-17C34-7
2
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[C] [F]
G49
E23-3E23-18
4
REDWHTG28-7G28-9REDWHTG49-19G49-18
5
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C110027-01
[A]: BCM connector (viewed from harness side) 1. ECM
[B]: ECM connector (viewed from harness side) 2. TCM (A/T model)
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: TCM connector (viewed from harness side) 4. Combination meter
[E]: Keyless start control module connector (viewed from harness side) 5. Keyless start control module
[F]: ABS control module connector (viewed from harness side) 6. ABS control module
DTC detecting conditionTrouble area
Transmission error that is inconsistent between
transmission data and transmission monitor (CAN bus
monitor) data is detected more than 7 times continuously.
(1 driving detection logic) •ECM
•BCM
• ABS/ESP®
control module
• TCM (A/T model)
• Keyless start control module
• Combination meter
• Steering angle sensor (ESP ® model)
• CAN communication circuit

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-177
C37-10 WHTOxygen signal of
HO2S-1 0 – 1 V Ignition switch turned ON.
—
*Deflects between
over 0.5 V and under 0.45 V
(“Reference
waveform No.10: ” and “Reference
waveform No.11: ”) While engine running at
2,000 r/min. for 1 min. or
longer after warmed up.
C37-11 BRN Oxygen signal of
HO2S-2 4 – 5 V Ignition switch turned ON.
—
*Deflects between
over 0.5 V and under 0.45 V
(“Reference
waveform No.12: ”) While engine running at
2,000 r/min. or more after
vehicle running over 30
km/h, 19 mph for 5 min.
C37-12 WHT CAN (low)
(communication
line (active low
signal) to TCM (A/T
model) *0.5 – 2.5 V
(“Reference
waveform No.13: ”) Ignition switch turned ON
with engine stop. CAN communication line
signal is pulse. Pulse
signal displayed with a
regular frequency which
varies depending on
engine condition.
C37-13 RED CAN (high)
communication line
(active high signal)
to TCM (A/T
model) *2.5 – 4.5 V
(“Reference
waveform No.13: ”)
C37-14 GRY/
RED Output of 5 V
power source for
MAP sensor, A/C
refrigerant
pressure sensor
4.5 – 5.5 V Ignition switch turned ON. —
C37-15 BLK Ground for ECM Below 0.3 V Ignition switch turned ON. —
C37-16 BLU/
RED Fuel injector No.3
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ” and
“Reference waveform No.14: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-17 BLU/
ORNFuel injector No.4
output 10 – 14 V Ignition switch turned ON. —
*0 – 0.6 V ↑↓
10 – 14 V
(“Reference
waveform No.1: ” and
“Reference waveform No.15: ”) Engine running at idle
after warmed up engine.
Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.
C37-18 BRN/
YEL EGR valve
(stepper motor coil
4) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V ↑↓
10 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
C37-19 WHT/
RED EGR valve
(stepper motor coil
3) output 10 – 14 V Ignition switch turned ON. —
*0 – 1 V ↑↓
1

0 – 14 V
(“Reference
waveform No.4: ”) Ignition switch is turned to
ST (cranking) position. Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.
Terminal
No. Wire
color Circuit Normal voltage
ConditionRemarks