TOYOTA AVALON 2001 Service Repair Manual

SS0EN-01
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
132 Author
: Date
:
2001 AVALON (RM808U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 - 539 kPa (3.0 - 5.5 kgf/cm2, 43 - 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 - 0.240 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)

SS0EO-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-17
133 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor housing bracket x Cylinder block2525018
PS pump x PS pump bracket43.144032
PS pump drive belt adjusting strut x PS pump43.144032
PS pump drive belt adjusting strut x Oil pump43.144032
Exhaust pipe bracket x No.1 oil pan2121015

SS0ED-01
SS-4
- SERVICE SPECIFICATIONSMAINTENANCE
120 Author
: Date
:
2001 AVALON (RM808U)
MAINTENANCE
SERVICE DATA
Front axle and suspension
ball joint vertical play maximum
0 mm (0 in.)

SS0EE-01
- SERVICE SPECIFICATIONSMAINTENANCE
SS-5
121 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front seat mount bolts3737527
Front suspension member x Body1811,850134
Rear suspension member x Body5152038

SS061-54
SS-34
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
150 Author
: Date
:
2001 AVALON (RM808U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel5051037
Steering wheel pad8.89078 in.´lbf
Front passenger airbag assembly x Center bracket2020515
Front passenger airbag assembly x Instrument panel reinforcement2020515
Seatback frame assembly x Seat adjuster assembly4344032
Seat cushion assembly x Seat adjuster assembly1919414
Front seat inner belt x Seat adjuster assembly4243031
Seat armrest assembly4141030
Front seat installation bolt3737527
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.4
4175
42065 in.´lbf
30

SS04W-07
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-27
143 Author
: Date
:
2001 AVALON (RM808U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureP205/65R15 92H Front, rear
P205/60R16 91H Front, rear210 kPa (2.1 kgf/cm2, 31 psi)
220 kPa (2.2 kgf/cm2, 32 psi)
Vehicle heightFront*1
Rear*2213 mm (8.39 in.)
266 mm (10.47 in.)
Camber
Right-left error-0°37' ± 45' (-0.62° ± 0.75°)
45' (0.75°) or less
Front Wheel
Caster
Right-left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front Wheel
alignmentSteering axis inclination
Right-left error13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
Toe-in (total)
Rack end length difference0° ± 12' (0° ± 0.2°, 0 ± 2 mm, 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference35°45' ± 1° (35.75° ± 1°)
31°23' (31.38°)
Rear wheel
Camber
Right-left error-0°43' ± 45' (-0.72° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe-in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°, 4 ± 2 mm, 0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaftDrive shaft standard length LH
RH586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 - 3.4 N´m (10 - 35 kgf´cm, 8.7 - 30 in.´lbf)Front suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
RlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Rear axleAxle hub deviationMaximum0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link ball joint turning torque0.05 - 1.0 N´m (0.5 - 10 kgf´cm, 0.4 - 8.7 in.´lbf)
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.

SS04X-06
SS-28
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
144 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Dust cover8.38574 in.´lbf
ABS speed sensor set bolt8.08271 in.´lbf
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029
REAR AXLE
Hub nut1031,05076
Brake caliper x Rear axle carrier4747534
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Flexible hose x Shock absorber2930022
Rear seat belt set bolt4142030
Rear seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Center exhaust pipe set bolt4344032
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Suspension member x Body5152038
Suspension member lower stopper x Body3839028

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-29
145 Author
: Date
:
2001 AVALON (RM808U) Stabilizer bar bracket x Suspension member
1919514
Stabilizer bar link set nut3940029

SS0EJ-02
SS-12
- SERVICE SPECIFICATIONSSFI
128 Author
: Date
:
2001 AVALON (RM808U)
SFI
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum301 - 347 kPa (3.1 - 3.5 kgf/cm2, 44 - 50 psi)
Fuel pumpResistance at 20°C (68°F)0.2 - 3.0 W
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
60 - 73 cm3 (3.4 - 4.5 cu in.) per 15 sec.
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minutes
MAF meterResistance (THA - E2) at -20°C (-4°F)
at 20°C (68°F)
at 60°C (140°F)13.6 - 18.4 kW
2.21 - 2.69 kW
0.49 - 0.67 kW
Throttle bodyThrottle opener setting speed1,100 - 1,700 rpm
Throttle
position
sensorResistance
Throttle valve fully closed VTA - E2
Throttle valve fully open VTA - E2
- VC - E2
0.2 - 6.3 kW
2.0 - 10.2 kW
2.5 - 5.9 kW
Camshaft
timing oil control
valveResistance at 20°C (68°F)6.9 - 7.9 W
VSV for EVAPResistance at 20°C (68°F)27 - 33 W
VSV for ACISResistance at 20°C (68°F)33 - 39 W
VSV for canister
closed valveResistance at 20°C (68°F)
at 120°C (248°F)25 - 30 W
33 - 42 W
VSV for pressure
switching valveResistance at 20°C (68°F)
at 120°C (248°F)37 - 44 W
51 - 62 W
Vapor
Pressure
SensorPower source voltage4.5 - 5.5 V
ECT sensorResistance at -20°C (-4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 - 20 kW
4 - 7 kW
2 - 3 kW
0.9 - 1.3 kW
0.4 - 0.7 kW
0.2 - 0.4 kW
A/F sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)0.8 - 1.4 W
1.8 - 3.2 W
Heated
oxygen sensorHeater coil resistance at 20°C (68°F)
at 800°C (1472°F)11 - 16 W
23 - 32 W
Fuel cut rpmFuel return rpm1,200 rpm

SS0EK-02
- SERVICE SPECIFICATIONSSFI
SS-13
129 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line (Union bolt type)2930021
Fuel line (Flare nut type) using SST2828521
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket2.02017 in.´lbf
Fuel pressure regulator x Fuel pump bracket2.02017 in.´lbf
Delivery pipe x Intake manifold101007
No.1 fuel pipe x Intake manifold19.520014
Fuel tank band x Body3940029
Throttle body x Throttle body bracket19.520014
Throttle body x Air intake chamber19.520014
Throttle body x No.1 intake air control valve6.97061 in.´lbf
Camshaft timing oil control valve x Cylinder head7.58066 in.´lbf
No.2 intake air control valve x Air intake chamber14.514510
ECT sensor x Water outlet2020014
Knock sensor x Cylinder block3940029
A/F sensor x Exhaust manifold4444032
Heated oxygen sensor x Exhaust pipe4444031