TOYOTA AVALON 2001 Service Repair Manual

Page 1731 of 1897

R12076Airbag Sensor AssemblyDisconnection
Detection
PinSRS
Warning
Light
H01315
Terminal for Diagnosis
Disconnection Detection Pin Half ConnectionComplete Connection
Terminal for
Diagnosis
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-7
1527 Author: Date:
2001 AVALON (RM808U)
HINT:
The type of connector is shown in the diagram on the previous
page.
(3) Electrical Connection Check Mechanism
This mechanism electrically checks that connectors
are connected correctly and completely. The electri-
cal connection check mechanism is designed so
that the disconnection detection pin connects with
the diagnosis terminals when the connector hous-
ing lock is locked.
HINT:
The illustration shows connectors º1º, º2º and º3º in step 10.

Page 1732 of 1897

AB0089
Secondary Lock
Primary LockLockLock
Primary Lock Incomplete
(Secondary Lock Prevented)Primary Lock Complete
(Secondary Lock Permitted)Twin-Lock Completed
Z14034
Fig.1
Fig.2Power Source
Safing
Sensor
Squibs
Deceleration Sensor RS-8
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1528 Author: Date:
2001 AVALON (RM808U)
(4) Connector Twin-Lock Mechanism
With this mechanism connectors (male and female
connectors) are locked by 2 locking devices to in-
crease the connection reliability. If the primary lock
is incomplete, ribs interfere and prevent the sec-
ondary lock.
(b) When the vehicle is involved in a frontal collision in the
hatched area (Fig. 1) and the shock is larger than the pre-
determined level, the SRS is activated automatically. A
safing sensor is designed to go on at a smaller decelera-
tion rate than the airbag sensor. As illustrated in Fig. 2,
ignition is caused when current flows to the squib, which
happens when a safing sensor and the deceleration sen-
sor go on simultaneously. When a deceleration force acts
on the sensors, 2 squibs in the driver airbag and front pas-
senger airbag ignite and generate gas. The gas discharg-
ing into the driver airbag and front passenger airbag rap-
idly increases the pressure inside the bags, breaking
open the steering wheel pad and instrument panel.
Bag inflation then ends, and the bags deflate as the gas
is discharged through discharge holes at the bag's rear or
side.

Page 1733 of 1897

H01581
Outer
H01582
Lock of connector is released
Disconnection is completed
H01583
Outer
Outer
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-9
1529 Author: Date:
2001 AVALON (RM808U)
11. DISCONNECTION OF CONNECTORS FOR FRONT
AIRBAG SENSOR AND SIDE AIRBAG SENSOR
(a) While holding both flank sides of the outer, slide the outer
to the direction shown by an arrow.
(b) Lock of the connectors is released, then disconnect the
connectors.
HINT:
Be sure to hold both flank sides of the outer. If holding the top
and bottom sides, it will obstruct disconnection.
12. CONNECTION OF CONNECTORS FOR FRONT AIR-
BAG SENSOR AND SIDE AIRBAG SENSOR
(a) Align the male connector (of the side of sensor) and fe-
male connector in the same direction as shown in the il-
lustration and fit in them without rubbing.
(b) As they are fitted in, the outer slides rearward. Press it un-
til the outer returns to its original position again.
If fitting stops half way, connectors will separate.
(c) Be sure to insert until they are locked. After fitting in, pull
them slightly to check that they are locked (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.).

Page 1734 of 1897

H01584
Slider
Disconnection is completed Slider
H01585
SliderSlider
RS-10
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1530 Author: Date:
2001 AVALON (RM808U)
HINT:
Do not fit in while holding the outer.
When fitting in, the outer slides. Do not touch it.
13. DISCONNECTION OF SIDE AIRBAG CONNECTOR
(a) Place a finger on the slider.
(b) Slide the slider to release lock.
(c) Disconnect the connector.
14. CONNECTION OF SIDE AIRBAG CONNECTOR

Page 1735 of 1897

H01586
Slider
Disconnection is completed Slider
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-1 1
1531 Author: Date:
2001 AVALON (RM808U)
(a) Align a lock part of male connector and a slider of female
connector in the same direction as shown in the illustra-
tion, fit in them without rubbing.
(b) Be sure to insert until they are locked. After fitting in pull
them slightly to check that they are locked. (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.)
HINT:
As the slider slides, do not touch it.
Be careful not to deform the release board. If the release
board is deformed, replace it with a new one.
15. DISCONNECTION OF CONNECTORS FOR STEERING
WHEEL PAD (with AIRBAG) AND FRONT PAS-
SENGER AIRBAG ASSEMBLY
(a) Place a finger on the slider.
(b) Slide the slider to release lock.
(c) Disconnect the connector.

Page 1736 of 1897

H01587
Slider
Slider
RS-12
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1532 Author: Date:
2001 AVALON (RM808U)
16. CONNECTION OF CONNECTORS FOR STEERING
WHEEL PAD (with AIRBAG) AND FRONT PAS-
SENGER AIRBAG ASSEMBLY
(a) Align a lock part of male connector and a slider of female
connector in the same direction as shown in the illustra-
tion, fit in them without rubbing.
(b) Be sure to insert until they are locked. After fitting in pull
them slightly to check that they are locked. (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.)
HINT:
As the slider slides, do not touch it.
Be careful not to deform the release board. If the release
board is deformed, replace it with a new one.

Page 1737 of 1897

RS01Y-34
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-1
1521 Author: Date:
2001 AVALON (RM808U)
SRS AIRBAG
PRECAUTION
CAUTION:
The AVALON is equipped with SRS, which comprises a driver airbag, front passenger airbag
and side airbag. Failure to carry out service operations in the correct sequence could cause
the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Fur-
ther, if a mistake is made in servicing the SRS, it is possible that the SRS may fail to operate
when required. Before performing servicing (including removal or installation of parts, inspec-
tion or replacement), be sure to read the following items carefully, then follow the correct proce-
dures described in the repair manual.
Work must be started 90 seconds after the ignition switch is turned to the ºLOCKº position and
the negative (-) terminal cable is disconnected from the battery.
(The SRS is equipped with a back-up power source so that if work is started within 90 seconds
from disconnecting the negative (-) terminal cable of the battery, the SRS may be deployed.)
Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly,
airbag sensor assembly, front airbag sensor or side airbag sensor assembly directly to hot air
or flames.
NOTICE:
Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most impor-
tant source of information when troubleshooting. When troubleshooting the SRS, always in-
spect the DTCs before disconnecting the battery.
Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front
passenger airbag assembly, side airbag assembly, airbag sensor assembly, front airbag sen-
sor and side airbag sensor assembly should be inspected.
(See page RS-15, RS-30, RS-44, RS-57, RS-64, RS-69, RS-74 and RS-79)
Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during
repairs.
Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.
Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side
airbag assembly, airbag sensor assembly, front airbag sensor or side airbag sensor assembly
in order to reuse it.
If the steering wheel pad, front passenger airbag assembly, side airbag assembly, airbag sen-
sor assembly, front airbag sensor or side airbag sensor assembly has been dropped, or if there
are cracks, dents or other defects in the case, bracket or connector, replace it with new one.
Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's
electrical circuits.
Information labels are attached to the periphery of the SRS components. Follow the instruc-
tions on the notices.
After work on the SRS is completed, perform the SRS warning light check (See page DI-349).
When the negative (-) terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record of the contents mem-
orized in the audio memory system. When work is finished, reset the audio systems as they
were before and adjust the clock. This vehicle has power seat which are all equipped with
memory function. However, it is not possible to make a record of the memory contents. So when
the work is finished, it will be necessary to explain this fact to the customer, and ask the custom-
er to adjust the features and reset the memory. To avoid erasing the memory in each memory
system, never use a back- up power supply from outside the vehicle.

Page 1738 of 1897

RS-2
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1522 Author: Date:
2001 AVALON (RM808U)
If the vehicle is equipped with a mobile communication system, refer to the precaution in the
IN section.

Page 1739 of 1897

RS00Y-47
H11885
Column Upper Cover
Spiral Cable
Steering Wheel
Steering Wheel Pad
Column Lower Cover
N´m (kgf´cm, ft´lbf) : Specified torque
8.8 (90, 78 in.´lbf)
50 (510, 37)
Steering Wheel Lower
No. 2 CoverSteering Wheel Lower
No. 2 Cover
Torx Screw
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-13
1533 Author: Date:
2001 AVALON (RM808U)
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS

Page 1740 of 1897

RS0L5-01
AB0152
SST
AB0158
SSTBattery
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-17
1537 Author: Date:
2001 AVALON (RM808U)
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a steering wheel pad (with airbag), always first deploy the air-
bag in accordance with the procedure described below. If any
abnormality occurs with the airbag deployment, contact the
SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of a steering wheel pad which has an
undeployed airbag.
The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.
When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
SST 09082-00700
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the steering wheel pad.
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.

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