TOYOTA AVALON 2001 Service Repair Manual

BR0LU-02
F09738
Sensor Rotor
Front Speed Sensor
N´m (kgf´cm, ft´lbf): Specified torque
8.0 (82, 71 in.´lbf)
5.4 (55, 48 in.´lbf)
- BRAKEFRONT SPEED SENSOR
BR-59
1458 Author
: Date
:
2001 AVALON (RM808U)
FRONT SPEED SENSOR
COMPONENTS

BR0LW-03
- BRAKEFRONT SPEED SENSOR
BR-61
1460 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-60).
AFTER INSTALLATION, CHECK SPEED SENSOR SIGNAL (See page DI-252 or DI-212)

BR0LV-03
R00327
F09739
BR-60
- BRAKEFRONT SPEED SENSOR
1459 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the fender liner.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 2 clamp bolts holding the sensor harness to
the body and shock absorber.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the bolt and speed sensor from the steering
knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0LG-03
F09730
Guide Plate
Spring
Shoe Strut
Shim

C-washer
Parking Brake
Lever
Pin
Front ShoeAdjuster
Tension SpringShoe Hold-down Spring PinShoe Return SpringAdjuster
Plug
47 (475, 34)
Rear Disc Brake
Assembly
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
High temperature grease
Disc
Cap
Rear Shoe
Cap
47 (475, 34)
- BRAKEPARKING BRAKE
BR-43
1442 Author
: Date
:
2001 AVALON (RM808U)
PARKING BRAKE
COMPONENTS

BR0LH-03
W04053
R00309
BR3948
R00310
BR-44
- BRAKEPARKING BRAKE
1443 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(b) Suspend the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
Release the parking brake pedal, and remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE SHOE RETURN SPRINGS
Using needle-nose pliers, remove the 2 shoe return springs.
5. REMOVE FRONT SHOE, ADJUSTER AND TENSION
SPRING
(a) Disconnect the tension spring from the front shoe.
(b) Slide out the front shoe and remove the shoe adjuster.
(c) Remove the shoe strut with the spring.
(d) Remove the shoe hold-down spring, 2 caps and pin.
6. REMOVE REAR SHOE
(a) Slide out the rear shoe and remove the tension spring.
(b) Remove the shoe hold-down spring, 2 caps and pin.
(c) Using needle-nose pliers, disconnect the parking brake
cable from the parking brake shoe lever.

BR0LI-03
R00311
F06409
BR0828
R00343
Shim
Clearance
R00313
- BRAKEPARKING BRAKE
BR-45
1444 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
1. INSPECT DISASSEMBLED PARTS
Inspect the disassembled parts for wear, rust or damage.
2. MEASURE BRAKE SHOE LINING THICKNESS
Using a ruler, measure the thickness of the shoe lining.
Standard thickness: 2.0 mm (0.079 in.)
Minimum thickness: 1.0 mm (0.039 in.)
If the lining thickness is at the minimum thickness or less, or if
there is severe, uneven wear, replace the brake shoe.
3. MEASURE DISC INSIDE DIAMETER
Using a brake drum gauge or equivalent, measure the inside di-
ameter of the disc.
Standard inside diameter: 170 mm (6.69 in.)
Maximum inside diameter: 171 mm (6.73 in.)
Replace the disc if the inside diameter is at the maximum value
or more. Replace the disc or grind it with a lathe if the disc is
scored or worn unevenly.
4. INSPECT PARKING BRAKE LINING AND DISC FOR
PROPER CONTACT
Apply chalk to the inside surface of the disc, then grind down
the brake shoe lining to fit. If the contact between the disc and
the brake shoe lining is improper, repair it using a brake shoe
grinder or replace the brake shoe assembly.
5. MEASURE CLEARANCE BETWEEN PARKING
BRAKE SHOE AND LEVER
Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Shim ThicknessShim Thickness
0.3 mm (0.012 in.)0.9 mm (0.035 in.)
0.6 mm (0.024 in.)-
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C-washer and shim.
(b) Install the correct size shim with a new C-washer.
(c) Remeasure the clearance.

BR0LJ-03
BR0823
Contract
Expand BR-46
- BRAKEPARKING BRAKE
1445 Author
: Date
:
2001 AVALON (RM808U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See
page BR-44).
NOTICE:
Apply high temperature grease to the parts indicated by the
arrows (See page BR-43).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug.
(c) Turn the adjuster and expand the shoes until the disc
locks.
(d) Return the adjuster 8 notches.
(e) Install the hole plug.
2. SETTLING PARKING BRAKE SHOES AND DISC
(a) Depress the parking brake pedal with 147 N (15 kgf, 33
lbf).
(b) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this
condition.
(d) Repeat this procedure 2 or 3 times.
3. RECHECK AND ADJUST PARKING BRAKE PEDAL
TRAVEL (See page BR-9)

BR0KK-03
F09711N´m (kgf´cm, ft´lbf) : Specified torqueLower LH Panel Insert
Lower No. 1 Instrument Panel
Pedal Pad
No. 2 Heater to Register Duct
Clip
Parking Brake Cable
Parking Brake Pedal Assembly
61 (620, 45)
61 (620, 45)
Cushion
Parking Brake Switch
61 (620, 45)
BR-10
- BRAKEPARKING BRAKE PEDAL
1409 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS

BR0KM-03
BR-12
- BRAKEPARKING BRAKE PEDAL
1411 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-1 1).
AFTER INSTALLATION, ADJUST PARKING BRAKE PEDAL TRAVEL (See page BR-6)

R00254
BR0KJ-02
F09710No. 4 CableLock Nut
Adjusting Hexagon
W03176
Red Paint
- BRAKEPARKING BRAKE PEDAL
BR-9
1408 Author
: Date
:
2001 AVALON (RM808U)
PARKING BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK PARKING BRAKE PEDAL TRAVEL
Slowly depress the parking brake pedal all the way, and count
the number of clicks.
Parking brake pedal travel at 294 N (30 kgf, 66 lbf):
3 - 6 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE PEDAL
TRAVEL
HINT:
Before adjusting the parking brake, make sure that the rear
brake shoe clearance has been adjusted.
For shoe clearance adjustment, see step 1 on page BR-46.
(a) Floor shift:
Remove the console box.
(b) Column shift:
Remove the hole cover.
(c) Confirm that the parking brake pedal is released.
(d) Hold the screw end of No. 4 cable not to rotate.
(e) Loosen the lock nut.
(f) Hold the parking brake cable and turn the adjusting hexa-
gon until the pedal travel is correct.
NOTICE:
To prevent the parking brake cable from twisting, always
keep the red-painted surface up.
(g) Holding the adjusting hexagon, tighten the lock nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(h) Floor shift:
Install the console box.
(i) Column shift:
Install the hole cover.