TOYOTA AVALON 2001 Service Repair Manual

H12134
A
BC
B
- BODYWINDSHIELD
BO-63
1848 Author
: Date
:
2001 AVALON (RM808U)
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 N´m (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.
19. INSTALL FRONT PILLAR GARNISH
20. INSTALL FRONT DOOR OPENING TRIMS
21. INSTALL ROOF CONSOLE BOX
22. INSTALL SUN VISORS AND HOLDERS
23. INSTALL INNER REAR VIEW MIRROR

BO2PF-01
H12143
H12144
H121452 Clips
H12129
BO-56
- BODYWINDSHIELD
1841 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INNER REAR VIEW MIRROR
(a) w/ Electrochromic rear view mirror:
Using a screwdriver, remove the inner rear view mirror
cover.
HINT:
Tape the screwdriver tip before use.
(b) w/ Electrochromic rear view mirror:
Disconnect the connector.
(c) Remove the inner rear view mirror as shown in the illustra-
tion.
2. REMOVE SUN VISORS AND HOLDERS
3. REMOVE ROOF CONSOLE BOX
(a) Using a screwdriver, remove the map light lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 screws and roof console box, then discon-
nect the connector.
4. REMOVE FRONT DOOR OPENING TRIMS
5. REMOVE FRONT PILLAR GARNISH
(a) Remove the front pillar garnish.
(b) Employ the same manner described above to the other
side.
6. REMOVE WIPER ARMS
7. REMOVE HOOD TO COWL TOP SEAL
8. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
9. REMOVE ASSIST GRIP
10. w/ Sliding roof:
REMOVE SLIDING ROOF OPENING TRIM

H12146
w/ Rain gutter:
a
b
b- -b a - ab a
H12147
w/o Rain gutter:
BO5232
BO1689
- BODYWINDSHIELD
BO-57
1842 Author
: Date
:
2001 AVALON (RM808U)
11. REMOVE WINDSHIELD UPPER MOULDING
(a) Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
12. REMOVE WINDSHIELD GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments. To prevent the
safety pad from being scratched when removing the wind-
shield, place a plastic sheet between the piano wire and
safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.

BO-58
- BODYWINDSHIELD
1843 Author
: Date
:
2001 AVALON (RM808U)
NOTICE:
Leave of the adhesive on the body as much as possible
when cutting off the glass.

BR0LL-05
F09731
ABS Actuator
Actuator Bracket
N´m (kgf´cm, ft´lbf) : Specified torqueCushion
CushionHolder
15 (155, 11)
15 (155, 11)
13 (130, 9)
Holder
19 (195, 14)
19 (195, 14)
Air Cleaner Assembly
W03328
ECU
Spring Plate
Actuator

N´m (kgf´cm, ft´lbf)
: Specified torque

Non-reusable part
3.0 (31, 27 in.´lbf)
- BRAKEABS ACTUATOR
BR-47
1446 Author
: Date
:
2001 AVALON (RM808U)
ABS ACTUATOR
COMPONENTS

BR0LN-03
W03326
- BRAKEABS ACTUATOR
BR-49
1448 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. DISCONNECT CONNECTOR
2. REMOVE ECU
(a) Using a T20 torx wrench, loosen the 6 screws.
Torque: 3.0 N´m (31 kgf´cm, 27 in.´lbf)
NOTICE:
At the time of reassembly, tighten the screws according to
the order shown on the left.
(b) Remove the ECU and spring plate from the actuator.
NOTICE:
Protect the actuator in order to prevent sealing surface
from getting dirty and causing damage on the valve body.
If the dirt and the like are stuck to the sealing surface, use
plastic tools or soft objects to remove the dirt. Do not use
chemical solvents.

BR0LP-04
- BRAKEABS ACTUATOR
BR-51
1450 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-48).
HINT:

After installation, fill the brake reservoir with brake fluid, bleed brake system (See page BR-4).

Check for fluid leaks.

BR0LO-01
BR-50
- BRAKEABS ACTUATOR
1449 Author
: Date
:
2001 AVALON (RM808U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BR-49).

BR154-01
F09732
1
2
F09733
F09734
BR-48
- BRAKEABS ACTUATOR
1447 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE AIR CLEANER ASSEMBLY
2. DISCONNECT CONNECTOR
Pull out the release bar, and disconnect the connector.
3. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
4. REMOVE ABS ACTUATOR ASSEMBLY
Remove the 3 bolts and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
5. REMOVE ABS ACTUATOR
(a) Remove the 2 nuts and ABS actuator.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Remove the 2 holders and 3 cushions from the ABS ac-
tuator.

BR156-01
F09735N´m (kgf´cm, ft´lbf) : Specified torqueAir Cleaner Assembly
Actuator Bracket
ABS & VSC Actuator
ABS & VSC Actuator Assembly
Cushion
Cushion
Holder
15 (155, 11)
15 (155, 11)
13 (130, 9)
Holder
19 (195, 14)
19 (195, 14)
13 (130, 9)
- BRAKEABS & VSC ACTUATOR
BR-53
1452 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS