TOYOTA AVENSIS 2002 Repair Manual

G23865
±
REAR SUSPENSION REAR SHOCK ABSORBER WITH COIL SPRING
27±13
AVENSIS REPAIR MANUAL (RM1018E)
24. FULLY TIGHTEN REAR SHOCK ABSORBER WITH
COIL SPRING
(a) Fully tighten the bolt and nut.
Torque: 160 N
m (1,632 kgf
cm, 118 ft
lbf)
NOTICE:

When installing the bolt, hold the nut not to rotate.

Be sure to empty the vehicle when fully tightening the
bolt and nut.
25.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
26. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)

270E2±01
G23870
27±14
± REAR SUSPENSIONREAR SHOCK ABSORBER WITH COIL SPRING
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
1. DISPOSE OF SHOCK ABSORBER ASSY REAR LH
(a) Fully extend the shock absorber rod.
(b) Using a drill, make a hole in the cylinder as shown in the
illustration to discharge the gas inside the cylinder.
CAUTION:

When drilling, since the fragments may fly out, work
carefully.

The discharged gas is colorless, odorless and non±
poisonous.

270E0±01

G26285
w/ Height Control Sensor:
5.8 (59, 51 in.
lbf)
80 (816, 59)
Rear Suspension Member Sub±assy
Rear Shock Absorber
Cushion Washer No.1
Coil Rear Spring
Rear Coil Spring Insulator Upper LH
Rear Spring Bumper No.1 LH
Rear Suspension Support Assy LH
Rear Spring Front Bracket
Sub±assy LH
Rear Shock
Absorber Cushion No.1
Lower Control Arm Assy RH
Rear Shock Absorber
Assy LH
160 (1,632, 118)
110 (1,122, 81)
65 (663, 48)
Rear Suspension
Support Stopper
Rear Suspension Arm
Bracket Assy LH
Rear Suspension
Arm Bush No.1
Camber Adjust Cam Assy
Rear Suspension Arm Assy No.1 LH
74 (755, 55)
105 (1,071, 77)
44 (449, 32)
74 (755, 55)
74 (755, 55)
Parking Brake Cable Assy No.3
5.0 (51, 44 in.
lbf)Rear Axle Carrier Sub±assy LH
Skid Control Sensor Wire
74 (755, 55)
Upper Control Arm Assy
Camber Adjust Cam No.2
Lower Control Arm Assy LH
105 (1,071, 77)
5.0 (51, 44 in.
lbf)
60 (612, 44)
N
m (kgf
cm, ft
lbf) : Specified torque
Non±reusable part

56 (571, 41)

56 (571, 41)
Clip
Clip 27±2
± REAR SUSPENSIONREAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
COMPONENTS

G23885
Rear Stabilizer Link Assy RH
Stabilizer Bush Rear
Rear Stabilizer Bar
Bracket No.3
Rear Stabilizer
Link Assy LH Rear Stabilizer Bar Bracket No.3
Stabilizer Bush Rear
Stabilizer Bar Rear
35 (357, 26)
44 (449, 32)
35 (357, 26)
44 (449, 32)
44 (449, 32)
44 (449, 32)
N
m (kgf
cm, ft
lbf) : Specified torque
± REAR SUSPENSIONREAR SUSPENSION
27±3
AVENSIS REPAIR MANUAL (RM1018E)

270E3±01
G23867
G25771
G25772
G25775
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
27±15
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION ARM ASSY NO.1 LH
OVERHAUL
HINT:
COMPONENTS: See page 27±2.
1. REMOVE REAR WHEEL
2. SEPARATE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 bolts, and separate the parking brake cableassy No.3.
3. DISCONNECT SKID CONTROL SENSOR WIRE
(a) Disconnect the skid control sensor connector.
(b) Remove the bolt and wire bracket.
4. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut, and separate the rear stabilizer link assy LH.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
5. REMOVE LOWER CONTROL ARM ASSY LH
(a) Support the rear suspension arm assy No.1 LH.

G23871
G23872
G23873
SST
G23880

G23883
SST 27±16
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the bolt, and remove the member side lower con-
trol arm assy LH.
(c) Remove the clip and nut.
(d) Using SST, remove the lower control arm assy LH from
the rear axle carrier sub±assy LH.
SST 09610±20012
NOTICE:
Do not damage the dust cover.
6. REMOVE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Remove the clip and nut.
(b) Using SST, separate the rear axle carrier sub±assy LH
front side from the rear suspension arm assy No.1 LH.
SST 09628±62011
NOTICE:

Do not damage the dust cover.

Hang the upper control arm assy on the rear axle car-
rier sub±assy LH side with a wire substitute thing.

G23881
G23865
G23874
G23868
G24531
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27±17
AVENSIS REPAIR MANUAL (RM1018E)
(c) Remove the bolt and nut, and separate the rear axle carri-
er sub±assy LH rear side from rear suspension arm assy
No.1 LH.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(d) Remove the bolt and nut, and remove the rear shock ab-
sorber with coil spring.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(e) Remove the bolt and nut, and separate the rear side rear
suspension arm assy No.1 LH.
NOTICE:
When removing the bolt, hold the nut not to rotate.
(f) Remove the 3 bolts on the front side and rear suspension
arm assy No.1 LH.
(g) Remove the nut, rear suspension arm bracket assy LH
and rear suspension support stopper.

G23887
SST
SST
27±18
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
7. REMOVE REAR SUSPENSION ARM BUSH NO.1
(a) Using SST, remove the rear suspension arm bush No.1.
SST 09632±36010, 09950±40011 (09951±04010,
09952±04010, 09953±04030, 09954±04020,
09955±04051, 09957±04010, 09958±04011)

G23887
SST
SST
G23888
Press±in
Direction
G24531
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27±19
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL REAR SUSPENSION ARM BUSH NO.1
(a) Using SST, install a new rear suspension arm bush No.1.
SST 09632±36010, 09950±40011 (09951±04010,
09952±04010, 09953±04030, 09954±04020,
09955±04051, 09957±04010, 09958±04011)
NOTICE:

Install the rear suspension arm bush No.1 in the cor-
rect direction.

Place the rear suspension arm bush No.1 at the posi-
tion in the illustration.
9. INSTALL REAR SUSPENSION ARM ASSY NO.1 LH
(a) Install the rear suspension support stopper and rear sus-
pension arm bracket assy LH, and temporarily tighten the
nut.

G23874
G23868
G23880
G23881
G23865
27±20
± REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the rear side rear suspension arm assy No.1 LH,
and temporarily tighten bolt and nut.
NOTICE:
When installing the bolt, hold the nut not to rotate.
(c) Install the 3 bolts.
Torque: 65 N
m (663 kgf
cm, 48 ft
lbf)
(d) Install the front side rear axle carrier sub±assy LH to the
rear suspension arm assy No.1 LH, and temporarily tight-
en the nut.
(e) Install the axle carrier sub±assy LH to the rear suspension
arm assy No.1 LH, and temporarily tighten the bolt and
nut.
(f) Install the rear shock absorber with coil spring to the rear
suspension arm assy No.1 LH, and temporarily tighten
the bolt and nut.