TOYOTA AVENSIS 2005 Service Repair Manual

3306C±05
F44817
Parking Brake Cable Assy No.2
Parking Brake Cable Assy No.3
Equalizer
Front Floor Heat
Insulator No.1Front Floor Heat Insulator No.2Fuel Tank Protector No.1
Exhaust Pipe SupportCable
Retainer
N
m (kgf
cm, ft
lbf) : Specified torqueFront Floor Panel Brace Gasoline Engine Type:Gasoline Engine Type:
5.5 (56, 49 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)
43 (440, 32)
5.5 (56, 49 in.
lbf)
Parking Brake Cable No.2 Clamp
Parking Brake Cable
No.2 Clamp
5.0 (51, 44 in.
lbf)
43 (440, 32)30 (302, 21)
Exhaust Pipe Assy Front
Exhaust Pipe Support
43 (440, 32)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
5.0 (51, 44 in.
lbf)
± PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33±9
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.3
COMPONENTS

3306B±03
F44815
F44816
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
33±7
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE)
(See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5.REMOVE PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
6. REMOVE EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
7. REMOVE FRONT FLOOR HEAT INSULATOR NO.1(GASOLINE ENGINE TYPE)
(a) Remove the 3 nuts and front floor insulator No.1.
8. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Remove the 2 nuts and front floor insulator No.2.
9. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable assy No.1.
10. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the park\
ing brake cable assy No.1.

F44816
F44815
33±8
±
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
12. .INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.1 with the 3 nuts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
13. INSTALL EXHAUST PIPE ASSY FRONT 1ZZ±FE/3ZZ±FE ENGINE TYPE: See page 15±2
1AZ±FE/1AZ±FSE ENGINE TYPE: See page 15±7
14.INSTALL PARKING BRAKE LEVER SUB±ASSY (See page 33±4)
15.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
16.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)

3306A±03
F44814
Parking Brake Lever Sub±assy Parking Brake Switch ConnectorLock Nut
5.0 (51, 44 in.
lbf)
Adjusting Nut
Parking Brake Cable Assy No.1Equalizer
Front Floor Heat
Insulator No.1Front Floor Heat
Insulator No.2
Exhaust Pipe Assy FrontExhaust Pipe Support
Exhaust Pipe Support
N
m (kgf
cm, ft
lbf)
: Specified torqueFront Floor Panel Brace Gasoline Engine Type: Gasoline Engine Type:
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
13 (127, 9)
43 (440, 32)
A/T Transaxle type:
Console Panel Sub±Assy Upper
M/T Transaxle type:
Console Panel Sub±Assy UpperFloor Shift Shift
Lever Knob
Sub±Assy
Console Box Assy RR
Console Panel Sub±Assy Lower
43 (440, 32)
A/T Transaxle
M/T Transaxle
M/T Transaxle
43 (440, 32)30 (302, 21)
33±6
± PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE CABLE ASSY NO.1
COMPONENTS

330C6±01
F44810
F41838
F44811
F44812
33±4
±
PARKING BRAKE PARKING BRAKE LEVER SUB±ASSY
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5. REMOVE PARKING BRAKE LEVER SUB±ASSY
(a) Disconnect the parking brake switch connector from theparking brake switch.
(b) Remove the lock nut and adjusting nut from the parking brake cable assy No.1.
(c) Remove the 2 bolts.
(d) Using a screwdriver, raise the pick on the parking brake lever, and remove the parking brake cable assy No.1 from
the parking brake lever.
(e) Remove the parking brake lever from the body.
6. REMOVE PARKING BRAKE SWITCH ASSY
(a) Remove the screw and parking brake switch.

F44812
F44813
F41838
F44810
±
PARKING BRAKE PARKING BRAKE LEVER SUB±ASSY
33±5
AVENSIS REPAIR MANUAL (RM1018E)
7. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch to the parking brake lever
with the screw.
8. INSTALL PARKING BRAKE LEVER SUB±ASSY
(a) Install the parking brake cable assy No.1 to the parking brake lever, temporally tighten the adjusting nut and lock
nut.
(b) Using a screwdriver, fix the parking brake cable No.1 to the pick.
(c) Install the parking brake lever with the 2 bolts. Torque: 13 N
m (127 kgf
cm, 9 ft
lbf)
(d) Install the parking brake switch connector to the parking brake switch.
9.INSPECT PARKING BRAKE LEVER TRAVEL (See page 33±2)
10.ADJUST PARKING BRAKE LEVER TRAVEL (See page 33±2)

33068±03
F44809
Console Box Assy RR
Lock Nut
Adjusting Nut
Parking BrakeLever Sub±assy Parking Brake Switch Assy
Parking Brake Switch Connector
Parking BrakeCable No.1
N
m (kgf
cm, ft
lbf)
: Specified torqueScrew
13 (127, 9)
A/T TRANSAXLE:
Floor Shift Shift
Lever Knob
Sub±Assy
Console Panel Sub±Assy Upper
Console Panel Sub±Assy Lower
A/T Transaxle
M/T Transaxle M/T TRANSAXLE:
Console Panel
Sub±Assy Upper
5.0 (51, 44 in.
lbf)
M/T Transaxle
± PARKING BRAKEPARKING BRAKE LEVER SUB±ASSY
33±3
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE LEVER SUB±ASSY
COMPONENTS

3300F±07
F44808
Lock NutAdjusting Nut
33±2
±
PARKING BRAKE PARKING BRAKE SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1. REMOVE REAR WHEEL
2.ADJUST PARKING BRAKE SHOE CLEARANCE (See page 33±14)
3. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
4. INSPECT PARKING BRAKE LEVER TRAVEL
(a) Pull the parking brake lever all the way up, and count the number of cli\
cks. Parking brake lever travel: 6 ± 9 clicks at 196 N (20 kgf, 44.1 lbf)\
5. ADJUST PARKING BRAKE LEVER TRAVEL
(a) Remove the console box assy RR.(See page71±11)
(b) Loosen the lock nut and turn the adjusting nut until the le- ver travel turns correct.
(c) Tighten the lock nut. Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(d) Install the console box assy RR.
(See page 71±11)

3300E±07
±
PARKING BRAKE PARKING BRAKE SYSTEM
33±1
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers \
indicate the likelihood of the
cause in the descending order. Check each parts in the order shown. Replace these parts as necessary.
SymptomSuspect AreaSee page
Brake drag
1. Parking brake lever travel (Out of adjustment)
2. Parking brake wire (Sticking)
3. Parking brake shoe clearance (Out of adjustment)
4. Parking brake shoe lining (Cracked or distorted)
5. Tension or return spring (Damaged)33±2
33±7
33±10
33±14
33±14
33±14

320G5±02
F45426
F45427
F42642
±
BRAKE STEERING SENSOR
32±65
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SENSOR
REPLACEMENT
1.PRECAUTION (See page 60±1)
2. REMOVE PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
4.REMOVE HORN BUTTON ASSY (See page 60±17)
5.REMOVE STEERING WHEEL ASSY (See page 50±9)
6.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
7. REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(See page 50±9)
8.REMOVE STEERING COLUMN ASSY(See page 50±9)
9.REMOVE STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 50±9)
10. REMOVE STEERING SENSOR
(a) Place the steering column assy on the V±blocks and rub-ber stick.
(b) Using a extension bar and hammer, remove the steering column bracket spacer and 2 tilt steering support collar
No.1 from the steering column assy.
NOTICE:

During this procedure, do not apply the strong shock
to the steering sensor.

Do not apply any oil or grease on the pin.
(c) Using a screwdriver, remove the bush from the steering column assy.
(d) Disconnect the pick on the steering sensor and steering sensor adapter, then remove the steering sensor from the
column shaft.
(e) Remove the steering sensor adapter.