TOYOTA AVENSIS 2005 Service Repair Manual

C50017
D03553
B C
A
A
A
B B

C
C

C69150
D09179
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U241E)
40±49
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the spring and check ball body.
(c) Align the groove of the manual valve with the pin of the
lever.
(d) Install the valve body assy with the 17 bolts.
Torque: 11 N
m (112 kgf
cm, 8 ft
lbf)
NOTICE:
Push the valve body against the accumulator piston
spring and the check ball body to install it.
Tighten those bolts marked by
in the illustration
first temporarily because they are positioning bolts.
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 41 mm (1.614 in.)
Bolt C: 45 mm (1.771 in.)
8. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Coat a new O±ring with ATF.
(b) Install the O±ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 N
m (112 kgf
cm, 8 ft
lbf)

D25591
D25674
Magnet
C83111
40±50
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION VALVE BODY ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
9. INSTALL TRANSMISSION WIRE
(a) Coat an O±ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 N
m (67 kgf
cm, 58 in.
lbf)
(c) Connect the 5 solenoid valve connectors.
10. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB±ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply the seal packing or equivalent to the 18 bolts. Seal packing:
THREE BOND 1344 or equivalent
(c) Install a new gasket and the oil pan to the transaxle case with the 18 bolts.
Torque: 7.8 N
m (80 kgf
cm, 69 in.
lbf)
NOTICE:
Apply the seal packing or equivalent to the bolts and tight-
en them within 10 minutes after application because the
bolts should be seal bolts.
11. ADD AUTOMATIC TRANSAXLE FLUID
12.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
13. RESET MEMORY
(a)1AZ±FE (See pege 05±863)
(b)1AZ±FSE (See pege 05±920)

40123±01
C62684
AT0103
D30631
D05904O±Ring
40±42
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION VALVE BODY ASSY (U341E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket, and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB±ASSY
(a) Remove the 19 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all of the pan
bolts, and carefully remove the oil pan assembly. Discard
the gasket.
(b) Remove the 2 magnets from the oil pan.
(c) Examine the particles in the oil pan.
(1) Remove the magnets and use them to collect any
steel chips. Look at the chips and particles in the oil
pan and on the magnet carefully to see the type of
wear which might be found in the tranaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non±magnetic): bearing wear
4. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful as some fluid will come out with the oil strainer.
(b) Remove the O±ring from the oil strainer.

D30632
D30633
Detent
Spring
Cover
D30634
D05901
D05902
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U341E)
40±43
AVENSIS REPAIR MANUAL (RM1018E)
5. REMOVE TRANSMISSION VALVE BODY ASSY
(a) Disconnect the 5 connectors.
(b) Remove the bolt and lock plate, and remove the ATF tem-
perature sensor.
(c) Remove the 2 bolts, cover and detent spring.
(d) Remove the 13 bolts and valve body.
NOTICE:
Be careful not to drop the check valve body, spring and ac-
cumulator piston.
(e) Remove the check ball body and spring.
(f) Remove the 2 apply gaskets.

D30635
D30635
ABB
B
B
D05902
D05901
D30634
A B
D
A
B
C
A
40±44
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
(g) Remove the 5 bolts and 6 shift solenoid valves.
6. INSTALL TRANSMISSION VALVE BODY ASSY
(a) Install the 6 shift solenoid valves with the 5 bolts.
Torque:
Bolt A: 11 N´m (110 kgf´cm, 8 ft ´lbf)
Bolt B: 11 N´m (110 kgf´cm, 8 ft ´lbf)
Bolt length:
Bolt A: 14 mm (0.55 in.)
Bolt B: 55 mm (2.17 in.)
(b) Coat 2 new apply gaskets with ATF.
(c) Install the gaskets to the transaxle case.
(d) Install the spring and check ball body.
(e) Align the groove of the manual valve with the pin of the
manual valve lever.
(f) Temporarily install the valve body with the 13 bolts.
Bolt length:
Bolt A: 32 mm (1.26 in.)
Bolt B: 22 mm (0.87 in.)
Bolt C: 55 mm (2.17 in.)
Bolt D: 45 mm (1.77 in.)

D30633
Detent
Spring
Cover
A
B
D30632
C62926
O±Ring
D30631


C93943
Magnet
± AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U341E)
40±45
AVENSIS REPAIR MANUAL (RM1018E)
(g) Temporarily install the detent spring and cover with the 2
bolts.
Bolt length:
Bolt A: 14 mm (0.55 in.)
Bolt B: 45 mm (1.77 in.)
(h) Check that the manual valve lever contacts the center of
the roller at the tip of the detent spring.
(i) Tighten the 15 bolts.
Torque: 11 N
m (110 kgf
cm, 8 ft
lbf)
(j) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 11 N
m (110 kgf
cm, 8 ft
lbf)
(k) Connect the 5 shift solenoid valve connectors.
7. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Coat a new O±ring with ATF.
(b) Install the O±ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 N
m (110 kgf
cm, 8 ft
lbf)
8. INSTALL AUTOMATIC TRANSAXLE OIL PAN
SUB±ASSY
(a) Install the 2 magnets in the oil pan, as shown in the il-
lustration.
(b) Install a new gasket to the oil pan.

D08009
40±46
±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION VALVE BODY ASSY(U341E)
AVENSIS REPAIR MANUAL (RM1018E)
(c)Install the oil pan and a new gasket with the 19 bolts. Torque: 7.8 N
m (80 kgf
cm, 69 in.
lbf)
9.ADD AUTOMATIC TRANSAXLE FLUID
10.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
11.RESET MEMORY (See page 05±985)

400DB±02
D25412
D25413
D25413
D25412
40±40
± AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
SPEED SENSOR (U241E)
REPLACEMENT
1. REMOVE BATTERY
2. REMOVE BATTERY CARRIER
3. REMOVE AIR CLEANER ASSY
4. REMOVE AIR CLEANER HOSE NO.1
5. REMOVE SPEED SENSOR (NT SENSOR)
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
6. REMOVE SPEED SENSOR (NC SENSOR)
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
7. INSTALL SPEED SENSOR (NC SENSOR)
(a) Coat an O±ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 12 N
m (120 kgf
cm, 8 ft
lbf)
HINT:
Make sure of the manufacturer's name.
(c) Connect the speed sensor connector.
8. INSTALL SPEED SENSOR (NT SENSOR)
(a) Coat an O±ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 12 N
m (120 kgf
cm, 8 ft
lbf)
HINT:
Make sure of the manufacturer's name.
(c) Connect the speed sensor connector.

± AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR (U241E)
40±41
AVENSIS REPAIR MANUAL (RM1018E)
9. INSTALL AIR CLEANER ASSY
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
10. INSTALL BATTERY CARRIER
Torque: 13 N
m (131 kgf
cm, 9 ft
lbf)
11. INSTALL BATTERY

4011X±01
C94739
C94739
± AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR (U341E)
40±39
AVENSIS REPAIR MANUAL (RM1018E)
SPEED SENSOR (U341E)
REPLACEMENT
1. REMOVE BATTERY
2. REMOVE BATTERY CARRIER
3. REMOVE AIR CLEANER ASSY
4. REMOVE AIR CLEANER HOSE NO.1
5. REMOVE SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
6. INSTALL SPEED SENSOR
(a) Coat an O±ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 5.4 N
m (55 kgf
cm, 48 ft
lbf)
(c) Connect the speed sensor connector.
7. INSTALL AIR CLEANER HOSE NO.1
8. INSTALL AIR CLEANER ASSY
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
9. INSTALL BATTERY CARRIER
Torque: 13 N
m (131 kgf
cm, 9 ft
lbf)
10. INSTALL BATTERY