TOYOTA AVENSIS 2005 Service Repair Manual

660CL±01
E67356
E67356
E67352
E68115
66±4
± WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. WINDSHIELD WASHER MOTOR AND PUMP ASSY
(a) Operation Check
(1) Pour the washer fluid into the washer jar with the
washer motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the wind-
shield washer motor and pump assy, the battery (±)
to the terminal 2 of the windshield washer motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
2. REAR WASHER MOTOR ASSY
(a) Operation Check
(1) Pour the washer fluid into the washer jar with the
washer motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the rear
washer motor assy, the battery (±) to the terminal 2
of the rear washer motor assy. Check that the wash-
er fluid comes out from the washer jar.
3. HEADLAMP CLEANER MOTOR AND PUMP ASSY
(a) Operation Check
(1) Pour the washer fluid into the washer jar with the
washer motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 2 of the head-
lamp cleaner motor and pump assy, the battery (±)
to the terminal 1 of the headlamp cleaner motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
4. RAIN SENSOR
(a) Check voltage of each terminal of the connector
Standard:
Tester connectionConditionSpecified voltage
2 ± 3Rain sensor is covered by
handSignal waveform

E68116
± WIPER & WASHERWIPER AND WASHER SYSTEM
66±5
AVENSIS REPAIR MANUAL (RM1018E)
5. WINDSHIELD WIPER RELAY ASSY
(a) Check voltage of each terminal of the connector
Standard:
Tester connectionConditionSpecified voltage
1 (+B) ± Body groundIgnition switch OFF
ON0
10 to 14 V
2 (RSI) ± Body groundRain sensor is covered by handSignal waveform
4 (WF) ± Body groundFront washer switch OFF
ON10 to 14 V
0 V
8 (+2) ± Body groundFront wiper is in high speed operation
(When front wiper switch is in AUTO position)10 to 14 V
9 (F1) ± Body groundFront wiper switch OFF
AUTO10 to 14 V
0 V
11 (F2) ± Body groundFront wiper switch OFF
AUTO0
10 to 14 V
12 (WF) ± Body groundFront washer switch OFF
ON10 to 14 V
0 V
16 (+1) ± Body groundFront wiper is in 10 speed operation
(when front wiper switch is in AUTO position)10 to 14 V
17 (+S) ± Body groundAlwaysBelow 1 V
19 (SP) ± Body groundIgnition switch OFF
ON0 V
10 to 14 V
20 (VR1) ± Body groundIgnition switch OFF
ON0 V
10 to 14 V
22 (E) ± Body groundAlwaysBelow 1 V
23 (SG) ± Body groundAlwaysBelow 1 V
24 (VP2) ± Body groundIgnition switch is ON and rain sensor adjust
switch is in (+) position
(±) positionSignal waveform
6. AUTO WIPER SYSTEM OPERATION CHECK
(a) Spray once at the area where the rain sensor is placed, then the wiper blades immediately will carry
out a wiping cycle. If the water is continuos sprayed to the rain sensor area of the windscreen, the wiper
blades first should carry out interval mode, then change to low speed and finally reach high speed after
a few seconds.
By stopping spraying water to the screen the wiper blade changing back their speed until they stop
wiping.

660CK±01
66±2
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
1.FRONT WIPER AND WASHER SYSTEM (W/O AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washers do not operate.
1. IG relay
2. WIP fuse
3. Windshield wiper switch assy
4. Wire harness or connector±
±
66±6 ±
Front wipers do not operate in LO or HI.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front wipers do not operate in INT.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front washer motor does not operate.
1 Windshield washer switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Front wipers does not operate when washer switch in ON.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Washer fluid does not operate.Washer hose and nozzle±

When front wiper switch is in HI position, the wiper blade is in
contact with the body.

When the front wiper switch is OFF, the wiper blade does not
retract or the retract position is wrong.
1. Windshield wiper motor assy
2. Front wiper arm installation position66±6
66±13
2. FRONT WIPER AND WASHER SYSTEM (W/ AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washer do not operate.
1. IG1 relay
2. WIP fuse
3. Windshield wiper switch assy
4. Windshield wiper relay assy
5. Wire harness or connector±
±
66±6
66±6 ±
Front wipers does not operate in LO
(Auto wiper system is normal).Windshield wiper switch assy66±6
Front wipers does not operate in HI
(Auto wiper system is normal).1. Windshield wiper switch assy
2. Wire harness or connector66±6
±
Front washer motor does not operate.
1. Windshield wiper switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Auto wiper system does not operate.
1. Windshield wiper switch assy
2. Windshield wiper relay assy
3. Rain sensor
4. Wire harness or connector66±6
66±6
66±4±

±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±3
AVENSIS REPAIR MANUAL (RM1018E)
3. REAR WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Rear wiper and washers do not operate.
1. AMI fuse
2. RR WIP fuse
3. Windshield wiper switch assy
4. Wire harness or connector±
±
66±6 ±
Rear wiper does not operate in INT.
1. Windshield wiper switch assy
2. Rear wiper motor assy
3. Wire harness or connector66±6
66±6±
Rear washer motor does not operate.
1. Windshield washer switch assy
2. Rear washer motor assy
3. Wire harness or connector66±6
66±6±
Rear wiper does not operate when washer switch is in ON.
1. Windshield wiper switch assy
2. Rear wiper motor assy
3. Wire harness or connector66±6
66±6±
Rear washer fluid does not operate.Washer hose and nozzle±

When rear wiper switch is in ON position, the wiper blade is in
contact with the body.

When the wiper switch is OFF, the wiper blade does not retract
or the retract position is wrong.
1. Rear wiper motor assy
2. Rear wiper blade installation position66±6
66±17
4. HEADLAMP CLEANER SYSTEM
SymptomSuspect AreaSee page
Headlamp cleaner system does not operate.
1. H/CLN fuse
2. Headlamp cleaner switch assy
3. Windshield wiper switch assy (w/ HID)
4. Headlamp cleaner control relay
5. Intergeneration Relay
6. Wire harness or connector±
66±6
66±6
66±6 ±
±

6605E±03
± WIPER & WASHERWIPER AND WASHER SYSTEM
66±1
AVENSIS REPAIR MANUAL (RM1018E)
WIPER AND WASHER SYSTEM
PRECAUTION
1. PRECAUTION OF WASHER NOZZLE ADJUSTMENT
(a) Do not clean or adjust the washer nozzle with a safety pin, etc. because;
(1) the washer nozzle tip is made of resin and could be damaged.
(2) adjustment is not necessary because the washer nozzle is a jet type.
(b) If the washer nozzle is clogged with wax etc., remove the objects and clean the nozzle hole with a soft
resin brush, etc.

650T5±01
I35250
65±30
±
LIGHTING HEADLAMP LEVELING ECU ASSY
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP LEVELING ECU ASSY
REPLACEMENT
1. REMOVE GLOVE COMPARTMENT DOOR ASSY (LHD STEERING POSITION TYPE) (See page 71±11)
2.REMOVE FUSE BOX OPENING COVER (RHD STEERING POSITION TYPE) (See page 71±11)
3. REMOVE LIGHT CONTROL ECU
(a) Disconnect the connector.
(b) Remove the bolt and headlamp leveling ECU assy.
4. INSTALL LIGHT CONTROL ECU
(a) Install the headlamp leveling ECU assy with the bolt.
(b) Connect the connector.

650T4±01
I35240
I35240
A
B
A
±
LIGHTING HEIGHT CONTROL SENSOR SUB±ASSY REAR RH
65±29
AVENSIS REPAIR MANUAL (RM1018E)
HEIGHT CONTROL SENSOR SUB±ASSY REAR RH
REPLACEMENT
1.REMOVE HEIGHT CONTROL SENSOR SUB±ASSY
REAR RH
(a)Disconnect the connector.
(b)Remove the 2 bolts, the nut and height control sensor sub±assy rear RH.
2.INSTALL HEIGHT CONTROL SENSOR SUB±ASSY REAR RH
(a)Install the height control sensor sub±assy rear RH with the 2 bolts and the nut.
Torque:
Bolt (A): 7.9 N
m (81 kgf
cm, 70 in.
lbf)
Nut (B): 5.8 N
m (59 kgf
cm, 51 in.
lbf)
(b)Connect the connector.
3.HEADLIGHT AIM ONLY (See page 65±19)

650T3±01
I35231
I35231
AB
A
65±28
±
LIGHTING HEIGHT CONTROL SENSOR SUB±ASSY FR RH
AVENSIS REPAIR MANUAL (RM1018E)
HEIGHT CONTROL SENSOR SUB±ASSY FR RH
REPLACEMENT
1.REMOVE HEIGHT CONTROL SENSOR SUB±ASSY FR RH
(a)Disconnect the connector.
(b)Remove the 3 nuts and height control sensor sub±assy front RH.
2.INSTALL HEIGHT CONTROL SENSOR SUB±ASSY FR RH
(a)Install the height control sensor sub±assy front RH with the 3 nuts.
Torque:
A: 7.9 N
m (81 kgf
cm, 70 in.
lbf)
B: 5.8 N
m (59 kgf
cm, 51 in.
lbf)
(b)Connect the connector.
3.HEADLIGHT AIM ONLY (See page 65±19)

650T2±01
I35251
I35252Claw
± LIGHTINGHEADLAMP DIMMER SWITCH ASSY
65±27
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP DIMMER SWITCH ASSY
REPLACEMENT
1. SEPARATE STEERING COLUMN COVER LWR
(a) Remove the 3 screws and steering column cover LWR.
2. REMOVE HEADLAMP DIMMER SWITCH ASSY
(a) Disconnect the connector.
(b) Release the claw and pull out the headlamp dimmer
switch assy.

650T1±01
I352352Clamps
I35236
I35238
I35239
65±26
±
LIGHTING CENTER STOP LAMP ASSY
AVENSIS REPAIR MANUAL (RM1018E)
CENTER STOP LAMP ASSY
REPLACEMENT
1.REMOVE REAR SPOILER (WAGON MODELS) (See page 76±30)
2.REMOVE BACK DOOR TRIM BOARD ASSY (LIFTBACK MODELS) (See page 75±40) 3. REMOVE CENTER STOP LAMP ASSY (SEDANMODELS)
(a) Remove the center stop lamp assy as shown in the il- lustration.
(b) Disconnect the connector.
(c) Remove the center stop lamp bulb as shown in the il- lustration.
4. REMOVE CENTER STOP LAMP ASSY (WAGON MODELS)
(a) Remove the 2 screws and center stop lamp assy.
5. REMOVE CENTER STOP LAMP ASSY (LIFTBACK MODELS)
(a) Disconnect the connector.
(b) Remove the 3 screws and center stop lamp assy.
(c) Remove the center stop lamp socket and the bulb.