TOYOTA AVENSIS 2005 Service Repair Manual

610CK±02
61±2
±
SEAT BELT SEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Driver side seat belt warning lamp does not light up
1. Fuse
2. Combination meter
3. Airbag sensor assy center
4. Front seat inner belt assy LH
5. Wire harness

71±21
60±62 61±3

Passenger side seat belt warning lamp does not light up
1. Fuse
2. Passenger side seat belt warning lamp assy
3. Front seat inner belt assy RH
4. Wire harness

61±3
61±3

610CJ±02
B66559
Combination Meter (Driver Side Seat Belt Warning Lamp)
Passenger Side Seat Belt Warning Lamp Assy
Front Seat Inner Belt Assy LH
Front Seat Inner Belt Assy RH
Seat Belt Warning Sensor
(Built in Passenger Side Seat)
± SEAT BELTSEAT BELT WARNING SYSTEM
61±1
AVENSIS REPAIR MANUAL (RM1018E)
SEAT BELT WARNING SYSTEM
LOCATION

600AB±04
H42640
60±70
±
SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that of the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SEAT TRACK COVER LH (See page 72±16)
4.REMOVE SEAT TRACK BRACKET COVER INNER LH (See page 72±16)
5.REMOVE FRONT SEAT ASSY LH (See page 72±16) 6. REMOVE SEAT POSITION AIR BAG SENSOR
(a) Disconnect the connector of the seat position airbag sen-sor.
(b) Using a torx socket wrench (T30), remove the torx screw and seat position airbag sensor.
7. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Using a torx socket wrench (T30), install the seat position airbag sen\
sor with the torx screw. Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:

If the seat position airbag sensor has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the seat position airbag sensor with a new one.

When installing the seat position airbag sensor, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the seat position airbag sensor.
(e) Check that no play is identified.
8.INSTALL FRONT SEAT ASSY LH (See page 72±16)
Torque: 37 N
m (375 kgf
cm, 27 ft
lbf)
9.SRS WARNING LIGHT (See page 05±1184)

660CM±01
E65758
66±6
± WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. WINDSHIELD WIPER SWITCH ASSY (W/O RAIN
SENSING WIPER)
(a) Continuity Check
(1) Check the continuity between each of the terminals
of the connector.
Standard:
Front Wiper Switch
Switch positionTester connectionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
INTO7 (+1) ± 16 (+S)Continuity
LO7 (+1) ± 17 (+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF ±No Continuity
INTO2 (EW) ± 4 (C1R)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester connectionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF±No continuity
ON (Rear wiper switch
OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch
ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Intermittent Operation Check
(1) Connect the voltmeter (+) terminal to the terminal 7
(+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector.
(2) Connect the battery (+) to the terminal 17 (+B) of the
connector and the battery (±) to the terminal 2 (EW)
and the terminal 16 (+S) of the connector.
(3) Turn the wiper switch into INT position.
(4) Connect the battery (+) to the terminal 16 (+S) of the
connector for 5 seconds.

E56399
7 (+1) ± 2 (EW)
Voltage between terminals
10.7 5 seconds Connect the battery (±)
to terminal 16 (+S) FAST:
1.6 1 secondSLOW:
Connect the battery (±)
to terminal 16 (+S)






I30007
Washer
Switch
7(+1) ± 2(EW)
Voltage be-
tween terminals
Approx.

ondsApprox.

onds
E65758
± WIPER & WASHERWIPER AND WASHER SYSTEM
66±7
AVENSIS REPAIR MANUAL (RM1018E)
(5) Connect the battery (±) to the terminal 16 (+S) of the
connector. Operate the intermittent wiper relay and
check voltage between terminal 7 (+1) and terminal
2 (EW).
(c) Operation Check (Front Wiper)
(1) Turn the wiper switch into OFF position.
(2) Connect the battery (+) to the terminal 17 (+B) of the
connector, the battery (±) to the terminal 16 (+S)
and the terminal 2 (EW) of the connecter.
(3) Connect the voltmeter (+) terminal to the terminal 7
(+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector. Turn the
washer switch ON and OFF, and check voltage be-
tween terminal 7 (+1) and terminal 2 (EW).
2. WINDSHIELD WIPER SWITCH ASSY (W/ RAIN
SENSING WIPER)
(a) Continuity Check
(1) Check continuity of each terminal of the connector.
Standard:
Front Wiper Switch
Switch positionTester conditionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
AUTO7 (+1) ± 16 (+S),
13 (AUTO) ± 15 (E)Continuity
LO7 (+1) ± (17+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
INT2 (EW) ± 4 (CIR)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester conditionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity

E67353
A
B
C
D
Rain Sensor Adjust Switch
E34081
66±8
± WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
ON (Rear wiper switch
OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch
ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Rain Sensor Adjust Switch Operation Check
(1) Check resistance between terminal of the terminal
12 (VR1) and the terminal 14 (VR2) when rain sen-
sor adjust switch is operated.
Switch positionResistance (
)
A position

B position432 to 528
C position216 to 264
D position0
3. WINDSHIELD WIPER MOTOR ASSY (LHD STEERING
POSITION TYPE)
(a) LO Operation Check
(1) Connect the battery (+) to the terminal 1 (+1) of the
connector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check
(1) Connect the battery (+) to the terminal 4 (+2) of the
connector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check
(1) Connect the battery (+) to the terminal 1 (+1) of the
connector and the battery (±) to the terminal 5 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 1 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 1 (+1) and the ter-
minal 3 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040

E65740Automatic Stop Position
E34081
E67354
Automatic Stop Position 9
+5

±10

± WIPER & WASHERWIPER AND WASHER SYSTEM
66±9
AVENSIS REPAIR MANUAL (RM1018E)
(3) Check the automatic stop position.
Standard: See the illustration.
4. WINDSHIELD WIPER MOTOR ASSY (RHD STEERING
POSITION TYPE)
(a) LO Operation Check
(1) Connect the battery (+) to the terminal 5 (+1) of the
connector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check
(1) Connect the battery (+) to the terminal 3 (+2) of the
connector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check
(1) Connect the battery (+) to the terminal 5 (+1) of the
connector and the battery (±) to the terminal 4 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 5 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 5 (+1) and the ter-
minal 1 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040
(3) Check the automatic stop position.
Standard: See the illustration.

E68141
E67355
Wagon Type:
Automatic Stop Position
Automatic Stop Position Lift Back Type:170

3

160

3

E68111
66±10
± WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. REAR WIPER MOTOR ASSY
(a) Connect the battery (+) to the terminal 1 (+B) of the con-
nector, the battery (±) to the terminal 3 (LS) of the connec-
tor and rear wiper motor assy body, and check that the
rear wiper motor assy operate.
(b) Automatic Stop Position Operation Check
(1) Connect the battery (+) to the terminal 1 (+B) of the
connector, the battery (±) to the terminal 3 (LS) of
the connector and rear wiper motor assy body. With
the motor being rotated disconnect the terminal 3
(LS) from the battery (±), then check that the wiper
motor stops automatically at the automatic stop
position.
6. HEADLAMP CLEANER SWITCH ASSY
(a) Check that there is continuity between terminal at each
switch position as shown in the chart.
Switch operationTester connectionSpecified condition
OFF1 (E) ± 4 (R)No continuity
ON1 (E) ± 4 (R)Continuity
Illumination circuit2 (ILL) ± 3 (ILL+)Continuity
(b) Inspect illumination operation.
(1) Connect the positive (+) lead from the battery to the
terminal 3 and negative (±) lead to the terminal 2,
then check that the illumination comes on.

E68112


E69072
± WIPER & WASHERWIPER AND WASHER SYSTEM
66±11
AVENSIS REPAIR MANUAL (RM1018E)
7. HEADLAMP CLEANER CONTROL RELAY
(a) w/o HID:
Inspect headlamp cleaner control relay operation
(1) Check that no continuity exists between the termi-
nals 2 and the terminal 3.
(2) Connect the positive (+) lead from the battery to the
terminal 1 and the terminal 5, and the negative (±)
lead from the battery to the terminal 3.
(3) Connect the negative (±) lead from the battery to the
terminal 4, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.8 to 0.9 se-
conds, then no continuity exists.
(b) w/ HID:
Inspect headlamp cleaner control relay operation
(1) Check that no continuity exists between the termi-
nal 2 and the terminal 5.
(2) Connect the positive (+) lead from the battery to the
terminal 1, and the negative (±) lead from the bat-
tery to the terminal 5.
(3) Connect the negative (±) lead from the battery to the
terminal 4, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.7 to 0.9 se-
conds, then no continuity exists.
(4) Disconnect the positive (+) lead from the battery
from the terminal 1, and connect the positive (+)
lead from the battery to the terminal 1 again.

E68114
66±12
± WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(5) Connect the negative (±) lead from the battery to the
terminal 3.
(6) Connect the negative (±) lead from the battery to the
terminal 6, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.7 to 0.9 se-
conds, then no continuity exists.