TOYOTA AVENSIS 2005 Service Repair Manual

B58558
Up
Down
12 3
456
B690245
21
35
3
2 1
70±10
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
6. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set a electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
7. INSPECT IG1 RELAY
(a) Check resistance of the relay.
Standard:
Tester ConnectionSpecified Condition
10 kor higher
3 ± 5Below 1 
(When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

B66773
DADBDN
Vehicle Front Side Vehicle Rear Side
DB
DA
DHDC
DN
DC
DH
Integration Relay
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±11
AVENSIS REPAIR MANUAL (RM1018E)
8. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY (INTEGRATION RELAY)

B58556
Front Door
Courtesy Lamp
Switch
Pushed Free
Body Ground
70±12
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(a) Disconnect the DA, DB, DC, DH and DN J/B connectors.
(b) Check the voltage and resistance between each terminal of the wire harness side connectors and the
body ground.
Standard:
Tester ConnectionConditionSpecified Condition
DA±8 ± Body groundNo key inserted in ignition key cylinder
Ye s10 k
or higher
Below 1

DA±9 ± Body groundConstantBelow 1

B±13 ± Body groundDriver side door CLOSED
OPEN10 k
or higher
Below 1

DC±9 ± Body groundPassenger side door CLOSED
OPEN10 k
or higher
Below 1

DH±5 ± Body groundIgnition switch ON
Others10 to 14 V
0 V
DN±1 ± Body groundConstant10 to 14 V
If the result is not as specified, there may be a malfunction on the wire harness side or the J/B assy (integra-
tion relay) may have a malfunction.
(c) Reconnect the DA, DB, DC, DH and DN J/B connectors.
(d) Check the voltage of terminal 5 of the DH connector.
Standard:
Tester ConnectionConditionSpecified Condition
DH±5 ± Body groundIgnition switch ON
Others10 to 14 V
0 V
If the result is not as specified, there may be a malfunction on the wire harness side or the J/B assy (integra-
tion relay) may have a malfunction.
9. INSPECT FRONT DOOR COURTESY LAMP SWITCH
ASSY
(a) Remove the courtesy lamp switch.
(b) Check the switch resistance.
Standard:
Tester ConnectionSwitch PositionSpecified Condition
1 Body groundSwitch pushed10 k
or higher1 ± Body groundSwitch freeBelow 1

If the result is not as specified, replace the switch assy.

700S9±01
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER WINDOW CONTROL SYSTEM
70±5
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
All power windows do not operate
1. Ignition switch assy
2. IG1 relay
3. Power window regulator master switch assy
4. Instrument panel J/B assy (Integration relay)
5. Wire harness80±2
70±6
70±6
70±6
±
Only one power window does not operate
1. D±FR P/W fuse
2. P±FR P/W fuse
3. D±RR P/W fuse
4. P±RR P/W fuse
5. Power window regulator master switch assy
6. Power window regulator switch assy
7. Door window regulator sub±assy (Power window
motor)
8. Wire harness±
±
±
±
70±6
70±6
70±6
±
AUTO UP/DOWN function does not operate
1. Power window regulator master switch assy
2. Power window regulator switch assy
3. Door window regulator sub±assy (Power window motor)70±6
70±6
70±6
Window lock system does not operate1. Power window master switch assy70±6
Window cannot be operated after ignition switch is turned OFF1. Front door courtesy lamp switch assy
2. Instrument panel J/B assy (Integration relay)70±6
70±6

700S8±01
B67299
Instrument Panel J/B Assy

Integration Relay

IG1 Relay
Instrument Panel J/B Assy

Integration Relay

IG1 Relay
LHD Models
RHD Models
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±3
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION

B66778
Door Window Regulator Sub±assy
(Passenger Side) Power Window Regulator Switch*
(Passenger Side)
Door Window Regulator Sub±assy
(Driver Side)
Door Window Regulator Sub±assy
(Rear RH)
Door Window Regulator Sub±assy
(Rear LH)Power Window Regulator Switch
(Rear RH)
Power Window Regulator Switch
(Rear LH)
Power Window Master Switch*
*: In the RHD vehicle, look at the same location on the opposite side as compared to the LHD vehicle. Front Door Courtesy
Lamp SwitchFront Door Courtesy
Lamp Switch
70±4
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

700S7±01
B66761
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±1
AVENSIS REPAIR MANUAL (RM1018E)
POWER WINDOW CONTROL SYSTEM
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that the power windows except the driver side
power window operation is disabled when the window
lock switch of the power window master switch is pressed.
(b) Check that the power windows can be operated when the
window lock switch is pressed again.
2. CHECK MANUAL UP/DOWN FUNCTION
(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Ignition switch ONDriver sideHalfway pulled UPUP (Closed)Ignition switch ONDriver sideHalfway pushed DOWNDOWN (Open)
(b) Check that each power window regulator switch can operate each power window as follows.
Standard:
ConditionRegulator SwitchSwitch OperationPower Window
Passenger sideHalfway pulled UPUP (Closed)Passenger sideHalfway pushed DOWNDOWN (Open)

Ignition switch ONRear LHHalfway pulled UPUP (Closed)Ignition switch ON

Window lock switch OFFRear LHHalfway pushed DOWNDOWN (Open)
Rear RHHalfway pulled UPUP (Closed)Rear RHHalfway pushed DOWNDOWN (Open)
3. CHECK AUTO UP/DOWN FUNCTION
(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Ignition switch ONDriver sideFully pulled UPAUTO UP (Fully closed)Ignition switch ONDriver sideFully pushed DOWNAUTO DOWN (Fully open)
(b) Check that each power window regulator switch can operate each power window as follows:
Standard:
ConditionRegulator SwitchSwitch OperationPower Window
Passenger sideFully pulled UPAUTO UP (Fully closed)Passenger sideFully pushed DOWNAUTO DOWN (Fully open)

Ignition switch ONRear LHFully pulled UPAUTO UP (Fully closed)Ignition switch ON

Window lock switch OFFRear LHFully pushed DOWNAUTO DOWN (Fully open)
Rear RHFully pulled UPAUTO UP (Fully closed)Rear RHFully pushed DOWNAUTO DOWN (Fully open)

B51853
Hammer 70±2
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
4. CHECK REMOTE UP/DOWN FUNCTION
(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Passenger sideHalfway pulled UPUP (Closed)Passenger sideHalfway pushed DOWNDOWN (Open)

Ignition switch ONRear LHHalfway pulled UPUP (Closed)Ignition switch ON

Window lock switch OFFRear LHHalfway pushed DOWNDOWN (Open)
Rear RHHalfway pulled UPUP (Closed)Rear RHHalfway pushed DOWNDOWN (Open)
5. CHECK REMOTE AUTO UP/DOWN FUNCTION
(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Passenger sideFully pulled UPAUTO UP (Fully closed)Passenger sideFully pushed DOWNAUTO DOWN (Fully open)

Ignition switch ONRear LHFully pulled UPAUTO UP (Fully closed)Ignition switch ON

Window lock switch OFFRear LHFully pushed DOWNAUTO DOWN (Fully open)
Rear RHFully pulled UPAUTO UP (Fully closed)Rear RHFully pushed DOWNAUTO DOWN (Fully open)
6. CHECK POWER WINDOW OPERATION FUNCTION AFTER IGNITION SWITCH IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows can be operated even
after the ignition switch is turned OFF.

Within 45 seconds after the ignition switch is turned OFF

The front doors are closed
7. CHECK JAM PROTECTION
HINT:
The jam protection function prevents any part of your body from
getting caught by accident between the door frame and the
door glass during power window operation.
NOTICE:
If the power window motor has just been reset, raise and
lower the door glass several times using MANUAL function
before performing the check.
(a) Check that the door glass goes down by approx. 50 mm
(1.97 in.) right when something gets caught between the
door frame and the door glass during power window op-
eration. However, when the opening between the door
frame and the door glass is less than 200 mm (7.87 in.),
the door glass keeps going down until the opening reach-
es 200 mm (7.87 in.) and stops there.
Operative conditions:

AUTO UP

AUTO UP function after the ignition switch is turned OFF

MANUAL UP function after the ignition switch is turned
OFF

710G1±01
B66021
71±22
±
INSTRUMENT PANEL/METER MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
2.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11) 3. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 5 screws multi±display (crt display) display.

710G0±01
B660342 Clips
B660407 Claws
±
INSTRUMENT PANEL/METER COMBINATION METER ASSY
71±21
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER ASSY
OVERHAUL
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(See page 50±9)
3. REMOVE COMBINATION METER ASSY
(a) Remove the 2 screws and disengage the 2 clips.
(b) Pull out the combination meter assy, then disconnect theconnectors.
4. REMOVE COMBINATION METER GLASS
(a) Remove the 2 screws.
(b) Disengage the 7 claws and remove the combination me- ter glass.