parking brake TOYOTA CAMRY 1999 Service Owner's Manual

W03254
W03255
Lock Nut
Adjusting Nut
BR0AD±03
BR±8
± BRAKEPARKING BRAKE LEVER
2031 Author: Date:
PARKING BRAKE LEVER
ON±VEHICLE INSPECTION
1. CHECK THAT PARKING BRAKE LEVER TRAVEL
Pull the parking brake lever all the way up, and count the num-
ber of clicks.
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf):
5 ± 8 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE LEVER
TRAVEL
HINT:
Before adjusting the parking brake lever travel, make sure that
the rear brake shoe clearance has been adjusted. For shoe
clearance adjustment, see step 2 on page BR±35 or step 1 on
page BR±48.
(a) Remove the console box.
(b) Loosen the lock nut and adjust the adjusting nut until the
lever travel is correct.
(c) Tighten the lock nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Install the console box.

BR0AW±03
W03258
Plug
SpringWheel Cylinder
BootAdjuster

Cup
Piston
C±washer Inspection Hole
Plug
Pin
Front Shoe
Cup
Shoe Hold±down Spring Adjuster
Rear Shoe
Anchor SpringParking Brake Lever
Automatic Adjusting Lever
E±ring
Adjusting Lever Spring Bleeder Plug
High temperature grease Lithium soap base glycol grease
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
8.3 (85, 74 in.´lbf)
10 (100, 7)
± BRAKEREAR DRUM BRAKE
BR±31
2054 Author: Date:
REAR DRUM BRAKE
COMPONENTS

BR0AX±03
BR1532
R00285
BR1534
SST
BR1535
SST BR±32
± BRAKEREAR DRUM BRAKE
2055 Author: Date:
REMOVAL
1. INSPECT SHOE LINING THICKNESS
Remove the inspection hole plug, and check the shoe lining
thickness through the hole.
If less than the minimum, replace the shoes.
Minimum thickness: 1.0 mm (0.039 in.)
2. REMOVE REAR WHEEL
3. REMOVE BRAKE DRUM
(a) Release the parking brake lever and remove the brake
drum.
HINT:
If the brake drum cannot be removed easily, do the following
steps.
(b) Insert a bent wire or equivalent through the hole in the
brake drum, and hold the automatic adjusting lever away
from the adjuster.
(c) Using a screwdriver, reduce the brake shoe adjustment
by turning the adjuster.
4. REMOVE FRONT SHOE
(a) Using SST, disconnect the return spring.
SST 09703±30010
(b) Using SST, remove the shoe hold±down spring, 2 cups
and pin.
SST 09718±00010
(c) Disconnect the anchor spring from the front shoe and re-
move the front shoe.
(d) Remove the anchor spring from the rear shoe.

R00248
SST
Z03633
BR1540
SST
± BRAKEREAR DRUM BRAKE
BR±33
2056 Author: Date:
5. REMOVE REAR SHOE
(a) Using SST, remove the shoe hold±down spring, 2 cups
and pin.
SST 09718±00010
(b) Using a screwdriver, disconnect the parking brake cable
from the anchor plate.
(c) Using pliers, disconnect the parking brake cable from the
lever and remove the rear shoe together with adjuster.
NOTICE:
Do not allow oil or grease on the rubbing face.
6. REMOVE ADJUSTER FROM REAR SHOE
(a) Remove the adjusting lever spring.
(b) Remove the adjuster together with the return spring.
7. REMOVE AUTOMATIC ADJUSTING LEVER AND
PARKING BRAKE LEVER
(a) Remove the E±ring.
(b) Remove the automatic adjusting lever.
(c) Remove the C±washer.
(d) Remove the parking brake lever.
8. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line. Use a container to
catch the brake fluid.
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
SST 09751±36011
(b) Remove the 2 bolts and the wheel cylinder.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
9. DISASSEMBLE WHEEL CYLINDER
(a) Remove the 2 boots.
(b) Remove the 2 pistons and springs.
(c) Remove the 2 piston cups.

BR0AZ±02
W01679
BR1553
F06423
± BRAKEREAR DRUM BRAKE
BR±35
2058 Author: Date:
INSTALLATION
Installation is in the reverse order of removal
(See page BR±32).
NOTICE:
Apply lithium soap base glycol grease and high tempera-
ture grease to the parts indicated by the arrows
(See page BR±31).
1. AFTER INSTALLATION, FILL BRAKE RESERVOIR
WITH BRAKE FLUID, BLEED BRAKE SYSTEM
(See page BR±4)
2. CHECK FOR LEAKS
3. CHECK OPERATION OF AUTOMATIC ADJUSTING
MECHANISM
(a) Move the parking brake lever of the rear shoe back and
forth. Check that the adjuster turns.
If the adjuster does not turn, check for incorrect installation of
the rear brake.
(b) Adjust the adjuster length as short as possible.
(c) Align the adjusting hole on the brake drum and the largest
hole on the axle carrier, install the brake drum.
(d) Pull the parking brake lever all the way up until a clicking
sound can no longer be heard.
4. CHECK CLEARANCE BETWEEN BRAKE SHOES AND
DRUM
(a) Remove the drum.
(b) Measure the brake drum inside diameter and diameter
between the brake shoes. Check that the difference be-
tween the diameters is the correct shoe clearance.
Shoe clearance: 0.6 mm (0.024 in.)
If incorrect, check the parking brake system.

BR0B8±03
W03275
Guide Plate
SpringShoe Strut
ShimAdjuster
Rear Disc Brake
Assembly
Disc
Plug Pin
Shoe Return Spring Rear Shoe Parking Brake
Lever

C±washer
Pin
Front Shoe
Adjuster
Tension Spring
Shoe Hold±down Spring
Shoe Hold±down Spring Cup
High temperature grease
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
47 (475, 34)
± BRAKEPARKING BRAKE
BR±45
2068 Author: Date:
PARKING BRAKE
COMPONENTS

BR0B9±03
W03265
R00309
BR3948
R00310
BR±46
± BRAKEPARKING BRAKE
2069 Author: Date:
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1.050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(b) Suspend the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
Release the parking brake lever and remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE SHOE RETURN SPRINGS
Using needle±nose pliers, remove the shoe return springs.
5. REMOVE FRONT SHOE ADJUSTER AND TENSION
SPRING
(a) Slide out the front shoe and remove the shoe adjuster.
(b) Remove the shoe strut with the spring.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Disconnect the tension spring and remove the front shoe.
6. REMOVE REAR SHOE
(a) Slide out the rear shoe.
(b) Remove the tension spring from the rear shoe.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Using needle±nose pliers, disconnect the parking brake
cable from the parking brake shoe lever.

BR0BA±02
R00343Clearance
Shim
R00312
R00313
± BRAKEPARKING BRAKE
BR±47
2070 Author: Date:
INSPECTION
1. INSPECT DISASSEMBLED PARTS
Inspect the disassembled parts for wear, rust or damage.
2. MEASURE BRAKE SHOE LINING THICKNESS
(See step 2 on page BR±34)
Standard thickness: 2.0 mm (0.079 in.)
Minimum thickness: 1.0 mm (0.039 in.)
3. MEASURE DISC INSIDE DIAMETER
(See step 3 on page BR±34)
Standard inside diameter: 170 mm (6.69 in.)
Maximum inside diameter: 171 mm (6.73 in.)
4. INSPECT PARKING BRAKE LINING AND DISC FOR
PROPER CONTACT (See step 4 on page BR±34)
5. MEASURE CLEARANCE BETWEEN PARKING
BRAKE SHOE AND LEVER
Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Shim ThicknessShim Thickness
0.3 mm (0.012 in.)0.9 mm (0.035 in.)
0.6 mm (0.024 in.)±
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C±washer and shim.
(b) Install the correct size shim with a new C±washer.
(c) Remeasure the clearance.

BR0BB±02
BR0823
Contract
Expand BR±48
± BRAKEPARKING BRAKE
2071 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly
(See page BR±46).
NOTICE:
Apply high temperature grease to the parts indicated by the
arrows (See page BR±45).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug.
(c) Turn the adjuster and expand the shoes until the disc
locks.
(d) Return the adjuster 8 notches.
(e) Install the hole plug.
2. SETTLING PARKING BRAKE SHOES AND DISC
(a) With the parking brake release button pushed in, pull the
lever with 98 N (10 kgf, 22 lbf) of force.
(b) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road for about 400 meters (0.25 mile) in this
condition.
(c) Repeat this procedure 2 or 3 times.
3. RECHECK AND ADJUST PARKING BRAKE LEVER
TRAVEL (See page BR±8)

Q10088
Pedal Height
Adjust Point
Push Rod Play
and Freeplay
Adjust Point
Push Rod Play
Pedal Height
CL035±01
CL0042
Pedal Freeplay
CL0512
25 mm (0.98 in. ) or more
Release
Point
Full Stroke
End Position CL±2
± CLUTCHCLUTCH PEDAL
1781 Author: Date:
CLUTCH PEDAL
INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
1MZ±FE: 161.8 ± 171.8 mm (6.370 ± 6.764 in.)
5S±FE: 156.8 ± 166.8 mm (6.173 ± 6.567 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
Loosen the lock nut and turn the stopper bolt until the height is
correct. Tighten the lock nut.
3. CHECK THAT PEDAL FREEPLAY AND PUSH ROD
PLAY ARE CORRECT
Push in on the pedal until the beginning of clutch resistance is
felt.
Pedal freeplay: 5.0 ± 15.0 mm (0.197 ± 0.591 in.)
Gently push the pedal until the resistance begins to increase a
little.
Push rod play at pedal top:
1.0 ± 5.0 mm (0.039 ± 0.197 in.)
4. IF NECESSARY, ADJUST PEDAL FREEPLAY AND
PUSH ROD PLAY
(a) Loosen the lock nut and turn the push rod until the free-
play and push rod play are correct.
(b) Tighten the lock nut.
(c) After adjusting the pedal freeplay, check the pedal height.
(d) Connect the air duct and install the lower finish panel.
5. INSPECT CLUTCH RELEASE POINT
(a) Pull the parking brake lever and install wheel stopper.
(b) Start the engine and idle the engine.
(c) Without depressing the clutch pedal, slowly shift the shift
lever into reverse position until the gears contact.
(d) Gradually depress the clutch pedal and measure the
stroke distance from the point the gear noise stops (re-
lease point) up to the full stroke end position.
Standard distance:
25 mm (0.98 in.) or more
(From pedal stroke end position to release point)
If the distance not as specified, do the following operation.

Inspect pedal height.

Inspect push rod play and pedal freeplay.

Bleed the clutch line.

Inspect the clutch cover and disc.