TOYOTA CAMRY 2000 Service Repair Manual

SS04W±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±59
222 Author: Date:
SUSPENSION AND AXLE
SERVICE DATA
P195/70R14 90SFront, Rear*1210 kPa (2.1 kgf/cm2, 30 psi)
Cold tire inflationP195/70R14 90SFront, Rear*2210 kPa (2.1 kgf/cm2, 30 psi)pressure
(Normal driving)P205/65R15 92HFront, Rear*1220 kPa (2.2 kgf/cm2, 32 psi)(Normal driving)P205/65R15 92HFront, Rear*2200 kPa (2.0 kgf/cm2, 29 psi)
P195/70R14 90SFront, Rear*3210 kPa (2.1 kgf/cm2, 30 psi)
Cold tire inflationP195/70R14 90SFront, Rear*4240 kPa (2.4 kgf/cm2, 35 psi)pressure
(Trailer towing)P205/65R15 92HFront, Rear*3220 kPa (2.2 kgf/cm2, 32 psi)(Trailer towing)P205/65R15 92HFront, Rear*4240 kPa (2.4 kgf/cm2, 35 psi)
V hi l h i ht 195/70R14Front*5212 mm (8.35 in.)Vehicle height195/70R14Rear*6264 mm (10.39 in.)
205/65R15Front*5215 mm (8.46 in.)205/65R15Rear*6266 mm (10.49 in.)
Camber 5S±FE±0°36'±45'(0.6°±0.75°)Camber 5S ± FE
1MZ ± FE
±036 ± 45 (0.6 ± 0.75)
±0°37' ± 45' (0.62° ± 0.75°)1MZ ± FE±037 ± 45 (0.62 ± 0.75)
Left ± right error45' (0.75°) or less
Front wheel
alignment
Caster 5S ± FE
1MZ ± FE
Left ± right error2°10' ± 45' (2.17° ± 0.75°)
2°11' ± 45' (2.18° ± 0.75°)
45' (0.75°) or less
alignmentSteering axis inclination 5S ± FE
1MZ ± FE
Left ± right error13°01' ± 45' (13.02° ± 0.75°)
13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
Toe±in (Total)
Rack end length difference0° ± 12' (0° ± 0.2°)
0 ± 2 mm (0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wh l l 195/70R14Inside wheel 37°12' ± 2° (37.2° ± 2°)Wheel angle195/70R14Outside wheel 32°21' (32.45°)
205/65R15Inside wheel 35°47' ± 2° (35.78° ± 2°)205/65R15Outside wheel 31°25' (31.42°)
Rear wheel
li t
Camber 5S ± FE
1MZ ± FE
Left ± right error±0°42' ± 45' (±0.7° ± 0.75°)
±0°45' ± 45' (±0.75° ± 0.75°)
45' (0.75°) or less
alignmentToe±in (Total)
No.2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°)
4 ± 2 mm (0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
*1: For all loads including rated loads
*2: For reduced loads (1 to 4 passengers)
*3: For driving under 160 km/h (100 mph)
*4: For driving at 160 km/h (100 mph) or over
*5: Front measuring point
Measure from the ground to the center of the front side lower suspension arm mounting bolt.
*6: Rear measuring point
Measure from the ground to the center of the strut rod mounting bolt.

SS±60
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
223 Author: Date:
FtlAxle bearing backlash0.05 mm (0.0020 in.)Front axleAxle hub deviation0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
5S ± FE LH
RH
1MZ ± FE (M/T) LH
RH
1MZ ± FE (A/T) LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
867.3 ± 2.0 mm (34.146 ± 0.079 in.)
601.5 ± 2.0 mm (23.681 ± 0.079 in.)
871.6 ± 2.0 mm (34.315 ± 0.079 in.)
586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo.2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)

SS04X±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±61
224 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT:
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Disc brake dust cover8.38574 in.´lbf
Drive shaft center bearing lock bolt3233024
Suspension support x Body8082059
Suspension support x Piston rod4950036
ABS speed sensor set bolt8.08271 in.´lbf
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set bolt3940029
REAR:
Hub nut1031,05076
No.2 lower suspension arm lock nut5657041
Brake caliper x Rear axle carrier4747534
Axle hub bearing set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (apply engine oil the threads)255
1962,600
2,000188
145
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
ABS speed sensor wire harness x Shock absorber5.55649 in.´lbf
Rear side seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Exhaust center pipe set nut5657041
Parking brake cable set bolt5.45548 in.´lbf
Lower suspension arm x Suspension member1811,850134
Lower suspension arm x Rear axle carrier1811,850134
Strut rod x Body11 31,15083
Strut rod x Rear axle carrier11 31,15083
Suspension member x Body5152038
Suspension member lower stopper sub±assembly x Body3839028
Stabilizer bar bracket x Suspension member1919514
Stabiliser bar link set nut3940029

SS09X±01
SS±62
± SERVICE SPECIFICATIONSBRAKE
225 Author: Date:
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)152.0 ± 162.0 mm (5.984 ± 6.378 in.)
Brake pedal freeplay1 ± 6 mm (0.04 ± 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)More than 70 mm (2.76 in.)
Brake booster push rod to piston clearance (w/SST)0 mm (0 in.)
Front brake pad thickness (5S±FE engine) STD12.0 mm (0.472 in.)
Front brake pad thickness (1MZ±FE engine) STD11.0 mm (0.433 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD28.0 mm (1.102 in.)
Front brake disc thickness Minimum26.0 mm (1.024 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake drum inside diameter STD228.6 mm (9.000 in.)
Rear brake drum inside diameterMaximum230.6 mm (9.079 in.)
Rear brake shoe lining thickness STD5.0 mm (0.197 in.)
Rear brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Rear brake drum to shoe clearance0.6 mm (0.024 in.)
Rear brake pad thickness STD10.0 mm (0.394 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD10.0 mm (0.394 in.)
Rear brake disc thickness Minimum9.0 mm (0.354 in.)
Rear brake disc runout Maximum0.15 mm (0.0059 in.)
Rear brake disc inside diameter STD170 mm (6.69 in.)
Rear brake disc inside diameter Maximum171 mm (6.73 in.)
Parking brake lining thickness for rear disc brake STD2.0 mm (0.079 in.)
Parking brake lining thickness for rear disc brake Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)5 ± 8 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

SS09Y±03
± SERVICE SPECIFICATIONSBRAKE
SS±63
226 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.71816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm nut1515511
12 mm nut2020014
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Pedal bracket x Instrument panel reinforcement131309
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930021
Flexible hose x Shock absorber bracket2930021
Rear drum brake wheel cylinder x Backing plate101007
Parking brake cable bracket x Backing plate7.88069 in.´lbf
Rear brake caliper installation bolt2020014
Rear disc brake cariper main pin installation bolt2627020
Rear brake caliper x Flexible hose2930021
Rear brake torque plate x Rear axle carrier4747534
Proportioning valve installation bolt8.89078 in.´lbf
ABS actuator x Actuator bracket DENSO type5.45548 in.´lbf
ABS actuator x Actuator bracket BOSCH type9.09280 in.´lbf
ABS actuator x ECU BOSCH type2.62723 in.´lbf
ABS & TRAC actuator x Actuator bracket5.45548 in.´lbf
ABS (& TRAC) actuator bracket x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness clamp bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness clamp bolt5.45548 in.´lbf

SS06L±03
SS±64
± SERVICE SPECIFICATIONSSTEERING
227 Author: Date:
STEERING
SERVICE DATA
ON±VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
5S±FE Engine :
Drive belt tension New belt95 ± 145 lbf
Drive belt tension Used belt60 ± 100 lbf
1MZ±FE Engine :
Drive belt tension New belt150 ± 185 lbf
Drive belt tension Used belt95 ± 135 lbf
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
Steering effort at idle speedMaximum5.9 N´m (60 kgf´cm, 52 in.´lbf)
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Vane pump rotating torqueMaximum0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum32.3 mm (1.272 in.)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)

SS06M±01
± SERVICE SPECIFICATIONSSTEERING
SS±65
228 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)7.17263 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
Steering column assembly x Intermediate shaft assembly3536026
Steering column assembly set nut2526019
Turn signal bracket x Column tube77061 in.´lbf
Lower column tube attachment x Column tube1919514
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Pressure feed tube x Control valve housing 5S±FE Engine32 (25)326 (250)24 (18)
Pressure feed tube x Pressure feed tube 1MZ±FE Engine20 (25)203 (250)15 (18)
Clamp plate set nut 5S±FE Engine101007
Clamp plate set nut 1MZ±FE Engine7.88069 in.´lbf
PS vane pump set bolt A bolt29 (43)293 (440)21 (32)
PS vane pump set bolt B bolt4344032
Oil pressure switch x Union bolt2121015
Union bolt x Pressure feed tube5252538
Vane pump pulley set nut4344032
Front bracket x Rear bracket4344032
Suction port union set bolt131309
Pressure port union8385062
Rear housing set bolt2424017
PS GEAR
Pressure feed tube clamp plate set nut101007
Pressure feed and return tubes x Control valve housing32 (25)326 (250)24 (18)
Stabilizer bar set bolt1919514
PS gear assembly set bolt and nut1811,850134
Turn pressure tube union nut10 (13)102 (130)7 (9)
Tie rod end lock nut7475054
Rack x Rack end60 (83)615 (850)45 (62)
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack housing cap5960043
Selt±locking nut2525018
Control valve housing set bolt1818513
( ): For use without SST

SS061±17
SS±66
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
229 Author: Date:
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17263 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat installation bolt3737527
Seatback frame set bolt Bolt A
(See page RS±49) Bolt B18
15185
15013
11
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.5
4276
43066 in.´lbf
31

SS0B0±05
± SERVICE SPECIFICATIONSBODY ELECTRICAL
SS±67
230 Author: Date:
BODY ELECTRICAL
SERVICE DATA
TURN SIGNAL FLASHER
Flashes/ Minute60 ± 120
SPEEDOMETER (ON±VEHICLE)
USA:
Standard indication (mph)Allowable range (mph)
2018 ± 24
4038 ± 44
6056 ± 66
8078 ± 88
10098 ± 110
120118 ± 132
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017 ± 24
4038 ± 46
6057.5 ± 67
8077 ± 88
10096 ± 109
120115 ± 130
140134 ± 151.5
160153 ± 173
TACHOMETER (ON±VEHICLE)/ DC 13.5 V 25 °C at (77 °F)
Standard indicationAllowable range
700630 ± 770
1,000900 ± 1,100
2,0001,850 ± 2,150
3,0002,800 ± 3,200
4,0003,800 ± 4,200
5,0004,800 ± 5,200
6,0005,750 ± 6,250
7,0006,700 ± 7,300
FUEL RECEIVER GAUGE
A ± BApprox. 126.2 W
A ± CApprox. 280.5 W
B ± CApprox. 154.3 W
FUEL SENDER GAUGE
Float position mm (in.)Resistance (W)
F: Approx. ±91.1 (±3.587)Approx. 3.0
1/2: Approx. ±34.2 (±1.346)Approx. 31.7
E: Approx. 30.8 (1.213)Approx. 110.0
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE (Resistance)
A ± BApprox. 175.7 W
A ± CApprox. 54.0 W

SS±68
± SERVICE SPECIFICATIONSBODY ELECTRICAL
231 Author: Date:
B ± CApprox. 229.7 W
ENGINE COOLANT TEMPERATURE SENDER GAUGE (Resistance)
Temperature °C (°F)Resistance (W)
50 (122.0)274
120 (248.0)26.4