TOYOTA CAMRY 2000 Service Repair Manual

S05328
Fuel Inlet
Hose
Gasket
SST (Union)GasketSST (Union Bolt)
SST
(Gauge)
Gasket
S04508
Ohmmeter
4
5
± SFI (5S±FE)FUEL PUMP
SF±7
1440 Author: Date:
(d) Install the fuel inlet hose and SST (pressure gauge) to the
fuel filter outlet with the 3 gaskets and SST (union bolt).
SST 09268±45014 (09268±41190, 90405±06167)
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)
(e) Wipe off any splattered gasoline.
(f) Reconnect the negative (±) terminal cable to the battery.
(g) Connect a TOYOTA hand±held tester to the DLC3.
(See step 1 in check fuel pump operation (a) to (e))
(h) Measure the fuel pressure.
Fuel pressure:
301 ± 347 kPa (3.1 ± 3.5 kgf/cm
2, 44 ± 50 psi)
If pressure is high, replace the fuel pressure regulator.
If pressure is low, check the fuel hoses, fuel hose connections,
fuel pump, fuel filter and fuel pressure regulator.
(i) Disconnect the TOYOTA hand±held tester from the
DLC3.
(j) Start the engine.
(k) Measure the fuel pressure at idle.
Fuel pressure:
301 ± 347 kPa (3.1 ± 3.5 kgf/cm
2, 44 ± 50 psi)
(l) Stop the engine.
(m) Check that the fuel pressure remains as specified for 5
minutes after the engine has stopped.
Fuel pressure:
147 kPa (1.5 kgf/cm
2, 21 psi) or more
If pressure is not as specified, check the fuel pump, pressure
regulator and/or injectors.
(n) After checking fuel pressure, disconnect the negative (±)
terminal cable from the battery and carefully remove the
SST to prevent gasoline from splashing.
SST 09268±45014
(o) Reconnect the fuel inlet hose with 2 new gaskets and the
union bolt.
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)
(p) Reconnect the negative (±) terminal cable to the battery.
(q) Check for fuel leaks. (See page SF±1)
3. REMOVE REAR SEAT CUSHION
4. REMOVE FLOOR SERVICE HOLE COVER
5. DISCONNECT FUEL PUMP & SENDER GAUGE CON-
NECTOR
6. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between terminals
4 and 5.
Resistance: 0.2 ± 3.0 W at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump.

S04509Battery4
5 SF±8
± SFI (5S±FE)FUEL PUMP
1441 Author: Date:
7. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 4 of
the connector, and the negative (±) lead to terminal 5. Check
that the fuel pump operates.
NOTICE:

These tests must be done quickly (within 10 seconds)
to prevent the coil burning out.

Keep the fuel pump as far away from the battery as
possible.

Always do the switching at the battery side.
If operation is not as specified, replace the fuel pump or lead
wire.
8. RECONNECT FUEL PUMP & SENDER GAUGE CON-
NECTOR
9. REINSTALL FLOOR SERVICE HOLE COVER
10. REINSTALL REAR SEAT CUSHION

SF0D8±02
Z19025
Type A
Rear Seat Cushion

Gasket
4 (40, 35 in.´lbf)
Floor Service Hole Cover
Fuel Pump & Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Hose
Fuel Pump Connector
Fuel Pump
Fuel Pump Filter

Clip
Rubber Cushion Fuel Pump Assembly
N´m (kgf´cm, ft´lbf)

Non±reusable part: Specified torquex 8
± SFI (5S±FE)FUEL PUMP
SF±9
1442 Author: Date:
COMPONENTS

S06038
Type B
Rear Seat Cushion

Gasket
4 (40, 35 in.´lbf)
Floor Service Hole
Cover
Fuel Pump & Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Filter Fuel Pump Flange
Fuel Pump
Fuel Pump Filter

Clip
Rubber Cushion Fuel Pump Assembly
N´m (kgf´cm, ft´lbf)

Non±reusable part
O±Ring
Housing
ºCº Bracket Fuel Sender Gauge
Fuel Pump
Lead Wire
: Specified torqueFuel Sender Gauge
Connector
Ground
Plate
x 8
SF±10
± SFI (5S±FE)FUEL PUMP
1443 Author: Date:

SF0D9±03
S04583
S04592
Vinyl Bag
± SFI (5S±FE)FUEL PUMP
SF±11
1444 Author: Date:
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
(a) Take out the floor carpet.
(b) Remove the service hole cover.
HINT:
At the time of installation, please refer to the following items.
Check for fuel leakage.
3. DISCONNECT FUEL PUMP & SENDER GAUGE CON-
NECTOR
4. REMOVE NO.1 FUEL TANK PROTECTOR
Remove the 2 bolts and No.1 fuel tank protector.
Torque: 4 N´m (40 kgf´cm, 35 in.´lbf)
5. DISCONNECT FUEL TUBE (FUEL TUBE CONNEC-
TOR)
CAUTION:

Perform disconnecting and connecting operations of
the fuel tube connector (quick type) after observing
the precautions.

As there is retained pressure in the fuel pipe line, pre-
vent it from splashing inside the vehicle compart-
ment.
6. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
(a) Remove the 6 bolts and fuel tank vent tube set plate.
Torque: 4 N´m (40 kgf´cm, 35 in.´lbf)
(b) Pull out the fuel pump assembly.
(c) Remove the gasket from the pump assembly.
NOTICE:

Do not damage the fuel pump filter.

Be careful that the arm of the sender gauge should
not bent.
HINT:
At the time of installation, please refer to the following items.
Install a new gasket to the pump assembly.

SF0DA±02
S06028
Type B
S04603Pull Type A
S06033
PushA Type B
S06050
Type B
S06030
(1)(3)
(2) Type B SF±12
± SFI (5S±FE)FUEL PUMP
1445 Author: Date:
DISASSEMBLY
1. DISCONNECT FUEL PUMP CONNECTOR
2. Type B:
DISCONNECT GROUND PLATE
3. Type B:
DISCONNECT FUEL SENDER GAUGE CONNECTOR
4. Type A:
REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
(a) Pull off the lower side of the fuel pump from the pump
bracket.
(b) Disconnect the fuel hose from the fuel pump, and remove
the fuel pump.
(c) Remove the rubber cushion from the fuel pump.
5. Type B:
REMOVE FUEL SENDER GAUGE.
Push down the portion of A with a finger, and push up the send-
er gauge.
NOTICE:
Be careful that the arm of the sender gauge should not
bent.
6. Type B:
REMOVE FUEL FILTER
(a) Remove the screw, and pull out the fuel filter.
(b) Remove the O±ring from the fuel filter.
HINT:
At the time of installation, please refer to the following items. Ap-
ply a light coat of gasoline to a new O±ring, and install it to the
fuel filter.
Torque: 2.0 N´m (20 kgf´cm, 17 in.´lbf)
7. Type B:
REMOVE FUEL PUMP FLANGE
Using a screwdriver, remove the snap fit portion in the order of
1, 2 and 3 as shown in the illustration.
HINT:
At the time of installation, please refer to the following items. Ap-
ply a light coat of gasoline to a new O±ring of the fuel pump.

S06027
Type B
S06029
(1)(3)
(2)
Type B
FI6376
± SFI (5S±FE)FUEL PUMP
SF±13
1446 Author: Date:
8. Type B:
REMOVE FUEL PUMP LEAD WIRE.
9. Type B:
REMOVE ºCº BRACKET, RUBBER CUSHION AND
FUEL PUMP
Using a screwdriver, remove the snap fit portion in the order of
1, 2 and 3 as shown in the illustration.
10. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.
HINT:
At the time of installation, please refer to the following items.
Install the pump filter with a new clip.

SF0DB±01
SF±14
± SFI (5S±FE)FUEL PUMP
1447 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly. (See page SF±12)

SF0DC±01
± SFI (5S±FE)FUEL PUMP
SF±15
1448 Author: Date:
INSTALLATION
Installation is in the reverse order of removal. (See page SF±11)

SF0DD±02
Z19026
Type A
Rear Seat Cushion
Floor Service Hole Cover
Fuel Pump & Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Pressure
Regulator
Fuel Filter Fuel Pump Assembly

Gasket
N´m (kgf´cm, ft´lbf)
O±Ring
O±Ring

Non±reusable part
4 (40, 35 in.´lbf)
: Specified torquex 8
SF±16
± SFI (5S±FE)FUEL PRESSURE REGULATOR
1449 Author: Date:
FUEL PRESSURE REGULATOR
COMPONENTS