belt TOYOTA LAND CRUISER 1986 Factory Repair Manual

AC1IL-03
I08106
Suction HoseDischarge Hose
Front Drive Shaft LH
Engine Under Cover
Compressor Stator

Snap RingRotor
Shim Pressure Plate
49 (500, 36)
13.2 (135, 9)
10 (100, 7)
49 (500, 36)
Drive Belt
Compressor and
Magnetic Clutch

O-ring
I06761
I06762
N´m (kgf´cm, ft´lbf) : Specified torque

Non reusable part
- AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC-61
2786 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COMPONENTS

AC1IP-04
I06811
I06808
- AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC-67
2792 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL COMPRESSOR
(a) Install the compressor with 3 bolts.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(b) Connect the connector.
2. INSTALL FRONT DRIVE SHAFT LH
(See page SA-33)
3. CONNECT DISCHARGE AND SUCTION HOSES
(a) Lubricate 2 new O-rings with compressor oil and install
them to the hoses.
(b) Connect the both hoses with 2 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Hose should be connected immediately after the caps have
been removed.
4. INSTALL AND CHECK DRIVE BELT
(See page AC-17 and AC-15)
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BAT-
TERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM
AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leaks of the refrigerant.
If there is a leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION

AC1IM-03
I06808
I06811
AC-62
- AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2787 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR
APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (- ) TERMINAL CABLE
FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
5. REMOVE ENGINE UNDER COVER
6. REMOVE DRIVE BELT (See page AC-16)
7. DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 bolts and disconnect the both hoses.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
8. REMOVE FRONT DRIVE SHAFT LH
(See page SA-26)
9. REMOVE COMPRESSOR
(a) Disconnect the connector.
(b) Remove the 3 bolts and the compressor.

AC1HR-03
- AIR CONDITIONINGDRIVE BELT
AC-17
2742 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse of removal (See page AC-16).

CH0086
Correct Wrong
AC1HP-03
B00808
A
B
- AIR CONDITIONINGDRIVE BELT
AC-15
2740 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DRIVE BELT
ON-VEHICLE INSPECTION
1. INSPECT DRIVE BELT'S INSTALLATION CONDITION
Check that drive belt fits properly in the ribbed grooves.
2. INSPECT DRIVE BELT TENSION
Check that the tension is within A range on the auto tensioner
scale.
If the tension is not within the A range on the scale, replace the
belt with a new one.
HINT:
When replacing the drive belt with a new one, the belt's tension
should be within the B range on the belt tensioner scale.

AC1HQ-03
EM6656
AC-16
- AIR CONDITIONINGDRIVE BELT
2741 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
REMOVE DRIVE BELT
Loosen the drive belt tension by turning the drive belt tensioner
counterclockwise, and remove the drive belt.

AT12V-01
D12652
(a)
(b)
(b)
(c)
Lock
D12653
D12654
D12655
AT-30
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
1884 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE BATTERY
2. REMOVE AIR CLEANER CAP DRIVE BELT, FAN AND
FLUID COUPLING ASSEMBLY, FAN SHROUD AND
RADIATOR RESERVOIR
(See page CO-17)
3. DISCONNECT CONNECTORS
(a) Release the lock and disconnect the transmission wire
connector.
(b) Disconnect the 2 transmission wire connectors.
(c) Separate the connector clamp.
4. REMOVE TRANSFER SHIFT LEVER BOOT
(a) Remove the transfer shift lever knob.
(b) Remove upper console panel (See page BO-84).
(c) Remove the 4 bolts and the transfer shift lever boot.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
5. REMOVE ENGINE NO. 1 AND NO. 2 UNDER COVERS
6. REMOVE LH AND RH FRONT EXHAUST PIPES
(See page EM-1 15)
7. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR-4)
8. SEPARATE TRANSMISSION SHIFT CONTROL ROD
Remove the clip and pin and separate the shift control rod.
9. SEPARATE TRANSFER SHIFT LEVER
Remove the nut and separate the transfer shift lever rod assem-
bly.
Torque: 12 N´m (122 kgf´cm, 9 ft´lbf)

I24919
OIL
SEAT BELTD1 D2 ODO/TRIP
INCLINATION
SSR
EEPRON
BZ
SPD
TM
FUEL
TEMP
VOLT
SUPPLY
CIRCUIT
P
R
D N
4
3
L 2
A/T P
CRUISE
2nd START
ETC PWR
AIR BAG
FUEL WARNING
CHG
A/T OIL TEMP D6
D11
D5
D19
D14
D16
D12
C19
B10
C20
C4
D10
D9
D17OIL MAINT
- BODY ELECTRICALCOMBINATION METER
BE-59
2432 Author
: Date
:
2004 LAND CRUISER (RM1071U)

MET Fuse Light Control Switch Flasher Relay
ABS, TRC, VSC ECU ABS, TRC, VSC ECU Drive Monitor H/L R-HI Fuse Body ECU
ABS, TRC, VSC ECU
ABS & BA & TRAC & VSC Actuator ECM
ABS, TRC, VSC ECU
Airbag ECU
Oil Pressure Sender Gauge Airbag ECU Body ECUWiring connector side No.107 6
19 18 175 3
12
20 15
16
17
18
19
7 4 1
C14 C13 C12
11
Gateway ECU
ECM Engine Ground
Main Fuel Sender Gauge
7
19
201
2
4
C15Key Unlock Warning Switch 9CTR DIFF Switch 14
Drive Monitor 16 10 ECM
Body (Door Courtesy Switch Signal) 10Flasher Relay 4
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
GAUGE1 Fuse
ECU-B2 Fuse
ACC Fuse
DOME Fuse
Speed Sensor 11
12
13
14
15Main Fuel Sender Gauge
Light Control Rheostat 6 Main Fuel Sender GaugeBody Ground 9
Speed Control Unit 16PANEL Fuse 8
11 Driver Seat Belt Buckle Switch
- BODY ELECTRICALCOMBINATION METER
BE-61
2434 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BE-64
- BODY ELECTRICALCOMBINATION METER
2437 Author
: Date
:
C13 1 1 (CHECK E/G) G dIgnition switch ON and engine is stoppedBelow 1 VC13-1 1 (CHECK E/G) - GroundIgnition switch ON and engine is running10 - 14 V
C13-14 (CTR DIFF/4WD) - GroundIgnition switch ON and
center diff. lock switch OFFBelow 1 V
C13-14 (CTR DIFF/4WD) - GroundIgnition switch ON and
center diff. lock switch ON10 - 14 V
C13 15 (SLIP) G dIG switch ON, SLIP warning light ONBelow 1.5 VC13-15 (SLIP) - GroundIG switch ON, SLIP warning light OFF10 - 14 V
C13 16 (VSC TRC) G dIG switch ON, VSC TRC indicator light ONBelow 1.5 VC13-16 (VSC TRC) - GroundIG switch ON, VSC TRC indicator light OFF10 - 14 V
C13 17 (VSC OFF) G dIG switch ON, VSC OFF indicator light ONBelow 1.5 VC13-17 (VSC OFF) - GroundIG switch ON, VSC OFF indicator light OFF10 - 14 V
C13 18 (ACTIVE TRC) G dIG switch ON, TRC OFF indicator light ONBelow 1.5 VC13-18 (ACTIVE TRC) - GroundIG switch ON, TRC OFF indicator light OFF10 - 14 V
C13 19 (RSCA OFF) G dIG switch ON, RSCA warning light ONBelow 2.0 VC13-19 (RSCA OFF) - GroundIG switch ON, RSCA warning light OFF10 - 14 V
C14-4 (AIR BAG-) - GroundIgnition switch ON and
SRS indicator light lights upBelow 1 V
C14-4 (AIR BAG-) - GroundIgnition switch ON and
SRS indicator does not light up10 - 14 V
C14 7 (OIL PRS SDR) G dIgnition switch ON and indicator ONBelow 1 VC14-7 (OIL PRS SDR) - GroundIgnition switch ON and indicator OFF10 - 14 V
C14-10 (T/M PULSE) - GroundEngine is RunningPulse generation
C14 1 1 (D BKL SW) G dIgnition switch ON and seat belt is unfastened10 - 14 VC14-1 1 (D-BKL SW) - GroundIgnition switch ON and seat belt is fastenedBelow 1 V
C14 18 (PKB SW) G d
Ignition switch ON and
parking brake lever is pulledBelow 1 V
C14-18 (PKB SW) - GroundIgnition switch ON and
parking brake lever is released10 - 14 V
C14 20 (BRAKE) G d
Ignition switch ON and brake system indicator
ONBelow 1 V
C14-20 (BRAKE) - GroundIgnition switch ON and brake system indicator
OFF10 - 14 V
C15-1 (E/G EARTH) - GroundConstantContinuity
C15-2 (MAIN FE) - GroundConstantContinuity
C15-4 (MAIN FV) - GroundIgnition switch ON4.5 - 5.5 V
C15 6 (MAIN FR) G d
Ignition switch ON and
fuel sender gauge float UPApprox. 0.5 V
C15-6 (MAIN FR) - GroundIgnition switch ON and
fuel sender gauge float DOWNApprox. 5.5 V
C15 7 (ILL ) G d
Ignition switch ON and
light control rheostat volume minimumBelow 1 V
C15-7 (ILL-) - GroundIgnition switch ON and
light control rheostat volume maximum10 - 14 V
Key unlock warning switch ON (Key is inserted)Below 1 V
C15-9 (KEY SW) - GroundKey unlock warning switch OFF
(Key is removed)10 - 14 V