TOYOTA LAND CRUISER 1996 J80 Workshop Manual

AT0YZ−01
Z16651
Key Interlock Solenoid
Stop Light Switch Shift Lock Solenoid
Shift Lock Control Switch
Shift Lock Control ECU
Ignition Switch
Shift Lock
Control ECU
Stop Light
Switch
Shift Lock Solenoid
Key Interlock Solenoid
Shift Lock
Control Switch
Battery Stop
Light
MAIN
FL FL
ALT
FL
AM1
STOP ACC
IG ECU − IG CIG
IG ACC
STP P1
P2
P EKLS
SLS
−
SLS+
AT
−12
−
AUTOMATIC TRANSMISSION SHIFT LOCK SYSTEM
796
Author: Date:
1996 LAND CRUISER (RM451U)
SHIFT LOCK SYSTEM
LOCATION
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Z16656
BC
KLS
E
STP SLS−
ACC
IG A
SLS+
AT0T7−04
Q07316
Ohmmeter
Q07315Battery
−
AUTOMATIC TRANSMISSION SHIFT LOCK SYSTEM
AT−13
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SHIFT LOCK CONTROL ECU
Using a voltmeter, measure the voltage at each terminal.
HINT:
Do not disconnect the ECU connector.
2. INSPECT SHIFT LOCK SOLENOID
(a) Disconnect the solenoid connector.
(b) Using an ohmmeter, measure the resistance between ter-
minals.
Standard resistance: 20 − 28 Ω
If the resistance is not as specified, replace the solenoid.
(c) Apply the battery positive voltage between terminals. At this time, confirm that solenoid operate.
If the operation is not as specified, replace the solenoid.
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Q07314
P1P2
P
AT
−14
−
AUTOMATIC TRANSMISSION SHIFT LOCK SYSTEM
1996 LAND CRUISER (RM451U)
3. INSPECT KEY INTERLOCK SOLENOID
(a) Disconnect the solenoid connector.
(b) Using an ohmmeter, measure the resistance between ter-
minals 7 and 8.
Standard resistance: 12 − 17 Ω
If the resistance is not as specified, replace the solenoid.
4. INSPECT SHIFT LOCK CONTROL SWITCH
Inspect that there is continuity between each terminal.
Shift positionTester condition to
terminal numberSpecified value
P position (Release
button is not pushed)P1 − PContinuity
P position (Release
button is pushed)P1 − P
P2 − PContinuity
R, N, D, 2, L positionP2 − PContinuity
If the continuity is not as specified, replace the switch.
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AT0T8−01
Q07275
Radiator GrilleOil Cooler
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
AT−15
799
Author: Date:
1996 LAND CRUISER (RM451U)
AIR COOLED OIL COOLER
COMPONENTS
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AT0T9−01
AT−16
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE RADIATOR GRILLE
(a) Remove the 5 screws.
(b) Using a screwdriver, disconnect the clip.
HINT:
Tape a screwdriver tip before use.
(c) Remove the radiator grille.
2. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 8 bolts and oil cooler. Torque: 11 N·m (115 kgf·cm, 8 ft·lbf)
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AT0TA−01
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
AT−17
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page AT −16).
HINT:
After installation, check fluid level (See page DI−131).
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AT0TB−01
Q08463
Hold Down ClampBattery
Battery Tray
Starter
Fan Shroud
Level Gauge Front Propeller Shaft
Oil Filler Pipe
 Gasket
 Hole Plug
O− Ring
Engine Under Cover Stabilizer BarCrossmember with
Transfer Under Cover
 Non− reusable Part 
 Gasket

AT
−18
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
802
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION UNIT
COMPONENTS
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Q08467
Rear Propeller
ShaftTransfer Shift
Lever Boot
Transmission Shif
Lever Assembly
Rear Console Box
Front Console Box
Engine Rear Mounting
Plug for Hydraulic Test
Oil Cooler Pipe Transfer Shift
Control Link
Transfer Shift
Lever Cushion
x 6
x 6 Clip
Transfer Shift
Lever Knob
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−19
803
Author: Date:
1996 LAND CRUISER (RM451U)
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AT0TC−01
AT−20
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE BATTERY AND BATTERY TRAY
2. REMOVE 2 BOLTS AND LOOSEN FAN SHROUD OF COOLING FAN TO AVOID DAMAGE TO FAN
Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)
3. DISCONNECT THROTTLE CABLE
(a) Loosen the adjusting nut and disconnect the cable from the bracket.
(b) Disconnect the throttle cable from the linkage.
4. REMOVE UPPER SIDE STARTER MOUNTING BOLT Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
5. REMOVE TRANSMISSION SELECT L EVER AND
TRANSFER SHIFT LEVER
(a) Remove the clip, washer and wave washer, and discon- nect the transfer shift lever link.
(b) Remove the nut and washer, and disconnect the trans- mission select lever link.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
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−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−21
1996 LAND CRUISER (RM451U)
(c) Remove the transfer shift lever knob.
(d) Remove the 4 screws and console.
(e) Remove the 4 screws and transfer shift lever boot.
(f) Remove the 3 bolts and console box.
(g) Disconnect the 3 connectors.
(h) Remove the 6 screws and transmission shift lever assem-
bly.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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