TOYOTA LAND CRUISER 1996 J80 Workshop Manual

R05038
780  30 mm
30.71  1.18 in.
BR1865
0.13 sec.
0.13 sec.
ON
OFF
R05596
0.13 sec.
Braking
0.13 sec.
R05597
0.13 sec. 0.13 sec.
Braking
DI−194
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
(9) Jack up the front side of the vehicle slowly, as
shown.
HINT:
When measuring the height, measure at the center of the lower
body of the vehicle. (10) Check that the warning light blinks.
If the warning light turns on, inspect the deceleration sensor
installation. If the sensor installation is OK, replace the decel-
eration sensor.
(11) Jack down the vehicle slowly.
(c) Deceleration sensor operation check. (1) Drive the vehicle straight ahead at about 20 km/h
(12.4 mph) or more, lightly depress the brake pedal.
(2) Check that there is no change in the warning light pattern.
(3) Drive the vehicle straight ahead at about 20 km/h (12.4 mph) or more, and depress the brake pedal
moderately.
(4) Check that the warning light turns on while braking.
(5) Drive the vehicle straight ahead at about 20 km/h (12.4 mph) or more, and depress the brake pedal
strongly.
(6) Check that the warning light pattern changes while braking, as shown.
If the operation is not as specified, inspect the deceleration sen-
sor installation. If the sensor installation is OK, replace the de-
celeration sensor. (7) Stop the vehicle and turn the ignition switch OFF.
(8) Remove SST from the terminals Ts and E
1 of the
DLC1.
SST 09843−18020
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DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−195
1996 LAND CRUISER (RM451U)
(d) Check the DTC of speed sensor function.
Code No.DiagnosisTrouble Area
71Low output voltage of right front speed sensor
Right front speed sensor
 Sensor installation
 Sensor rotor
 Sensor wire harness
72Low output voltage of left front speed sensor
Left front speed sensor
 Sensor installation
 Sensor rotor
 Sensor wire harness
73Low output voltage of right rear speed sensor
Right rear speed sensor
 Sensor installation
 Sensor rotor
 Sensor wire harness
74Low output voltage of left rear speed sensor
Left rear speed sensor
 Sensor installation
 Sensor rotor
 Sensor wire harness
75Abnormal change in output voltage of right front speed sen-
sorRight front speed sensor rotor
 Sensor wire harness
76Abnormal change in output voltage of left front speed sen-
sorLeft front speed sensor rotor
 Sensor wire harness
77Abnormal change in output voltage of right rear speed sen-
sorRight rear speed sensor rotor
 Sensor wire harness
78Abnormal change in output voltage of left rear speed sensorLeft rear speed sensor rotor
 Sensor wire harness
79Deceleration sensor is faultyDeceleration sensor
 Sensor installation
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DI5LW−03
DI−196
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
DIAGNOSTIC TROUBLE CODE CHART
NOTICE:
When removing the part, turn the ignition switch OFF.
HINT:
Using SST 09843 −18020, connect the terminals Tc and E1, and remove the short pin.
If any abnormality is not found when inspection parts, inspect the ECU.
If a malfunction code is displayed during the DTC check, check the circu\
it listed that the code. For details
of each code, turn to the page referred to under the ”See page” for respective ”DTC N\
o.” in the DTC chart.
DTC No.
(See page)Detection Item Trouble Area
11
( DI−201 )Open circuit in ABS control (solenoid) relay circuitABS control (solenoid) relay
 Open or short in ABS control (solenoid) relay circuit
12
( DI−201 )Short circuit in ABS control (solenoid) relay circuitABS control (solenoid) relay
 B+ short in ABS control (solenoid) relay circuit
13
( DI−204 )Open circuit in ABS control (motor) relay circuitABS control (motor) relay
 Open or short in ABS control (motor) relay circuit
14
( DI−204 )Short circuit in ABS control (motor) relay circuitABS control (motor) relay
 B+ short in ABS control (motor) relay circuit
21
( DI−207 )Open or short circuit in 3 −position solenoid circuit for right front
wheel ABS actuator
 Open or short in SFR circuit
22
( DI−207 )Open or short circuit in 3− position solenoid circuit for left front
wheel ABS actuator
 Open or short in SFLcircuit
23
( DI−207 )Open or short circuit in 3− position solenoid circuit for rear
wheel ABS actuator
 Open or short in SRR circuit
31
( DI−210 )Right front wheel speed sensor signal malfunction
Right front, left front, right rear and left rear speed sensor
 Open or short in each speed sensor circuit
 Senser rotor32
( DI−210 )Left front wheel speed sensor signal malfunction
33
( DI−210 )Right rear wheel speed sensor signal malfunction
34
( DI−210 )Left rear wheel speed sensor signal malfunction
35
( DI−210 )Open circuit in left front or right rear speed sensor circuitOpen in left front or right rear speed sensor circuit
36
( DI−210 )Open circuit in right front or left rear speed sensor circuitOpen in right front or left rear speed sensor circuit
41
( DI−215 )Low battery positive voltage or abnormally high battery
positive voltageBattery
 IC regulator
 Open or short in power source circuit
43
( DI−218 )Malfunction in deceleration sensorDeceleration sensor
 Wire harness for deceleration sensor circuit
44
( DI−219 )Open or short in deceleration sensor circuitDeceleration sensor
 Open or short in deceleration sensor circuit
48
( DI−221 )Open or short circuit in center differential lock circuit
Center differential is lockingCenter differential lock
 Center differential lock circuit
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DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−197
1996 LAND CRUISER (RM451U)51
( DI−224 )
Pump motor is locked
Open in pump motor groundABS pump motor
Always ON
(DI−225 )Malfunction in ECU
IG power source circuit
Battery
 IC regulator
 Open or short in power source circuit
 ECU
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DI5LX−02
W03004
Rear Speed Sensor
Rear Speed Sensor Rotor
Front Speed Sensor
Stop Light Switch
ABS Warning Light
Deceleration Sensor
DLC1
ABS ECU
ABS Actuator
ABS Relay
Front Speed Sensor Rotor
DI−198
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
PARTS LOCATION
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DI5LZ−03
DI−200
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
PROBLEM SYMPTOMS TABLE
If a normal code is displayed during the DTC check but the problem still o\
ccurs, check the circuits for each
problem symptom in the order given in the table below and proceed to the releva\
nt troubleshooting page.
SymptomsSuspected AreaSee page
ABS does not operate
Only when 1 − 4 are all normal and the problem is still occurring, replace the ABS
ECU
2. Check the DTC reconfirming that the normal code is output
3. IG power source circuit
4. Speed sensor circuit
5. Check the ABS actuator with a checker
If abnormal, check the hydraulic circuit for leakage (See page DI−237)
DI−190
DI−215
DI−210
BR−53
ABS does not operate effi-
ciently
Only when 1 − 4 are all normal and the problem is still occurring, replace the ABS
ECU
1. Check the DTC reconfirming that the normal code is output
2. Speed sensor circuit
3. Stop light switch circuit
4. Check the ABS actuator with a checker
If abnormal, check the hydraulic circuit for leakage (See page DI−237)
DI−190
DI−210
DI−228
BR−53
ABS warning light abnormal1. ABS warning light circuit
2. ABS ECUDI−230 −
DTC check cannot be done
Only when 1 and 2 are all normal and the problem is still occurring, rep\
lace the
ABS ECU
1. ABS warning light circuit
2. Tc terminal circuit
DI−230
DI−233
Speed sensor signal check
cannot be done1. Ts terminal circuit
2. ABS ECUDI−235−
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DI5M0−02
W02192
22 1
4
ABS
R/B
No. 2
W
B−R
W−B
ID
1 1
1
2
2
2
3
64
4 3
6
3
511
18
G
G−B
G−Y
DLC1 ABS ECU
MR
R−
SR
AST MT
L−Y
L−W
ABS Actuator ABS Control Relay
Motor
Relay
Solenoid
Relay
ABS ECU
A6A4
A13A5
F6
Battery
B−L
2
2
12 B−W
B−W
B−W
EA312
5
A5
A4
A4 A6
A6
A6
A7
A7
A7 A7A13 A13
A13 A13
24
23
B−L
EA312 V 12 V
B−W
AM1
W−B W−B
R/B
No. 2 B−W
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−201
1996 LAND CRUISER (RM451U)
CIRCUIT INSPECTION
DTC 11, 12 ABS Control (Solenoid) Relay Circuit
CIRCUIT DESCRIPTION
This relay supplies power to each ABS solenoid. After the ignition switch is\
turned ON, if the initial check is
OK, the relay goes on.
DTC No.DTC Detecting ConditionTrouble Area
11
Conditions (1) and (2) continue for 0.2 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage: Battery positive voltage
2. (2) ABS control (solenoid) relay monitor terminal (AST) voltage: 0 V
ABS control (solenoid) relay
 Open or short in ABS control (solenoid) relay circuit
12
Conditions 1 and 2 continue for 0.2 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage:
0 V
2. ABS control (solenoid) relay monitor terminal (AST) volt- age: Battery positive voltage
ABS control (solenoid) relay
 B+ short in ABS control (solenoid) relay circuit
Fail safe function:
If trouble in the ABS control (solenoid) relay circuit, the ECU cuts off current to the ABS control (solenoid)
relay and prohibits ABS control.
WIRING DIAGRAM
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BE6653R14203 F00001
LOCK
2
6 A7
(+)
(−)
R00888
5
4
2
18
ABS Control
Relay
ABS
Actuator
ABS ECU A7
A4
A5 A5
A4
A13
DI−202
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check voltage between terminals A7−2 and A7−6 of ABS control relay connector.
PREPARATION:
Disconnect the ABS control relay connector.
CHECK:
Measure the voltage between terminals A7 −2 and A7−6 of the
ABS control relay harness side connector.
OK:
Voltage: 10 − 14 V
NG Check and repair harness or connector.
OK
2 Check continuity between terminals A7−5 and A4−4, A4−4 and A5−2, and A5−2 and A13−18.
PREPARATION:
Disconnect the 2 connectors from the ABS actuator.
CHECK:
Check the continuity between terminals A7 −5 and A4−4, A4 −4
and A5−2, and A5−2 and A13−18.
OK:
Continuity
HINT:
There is a resistance of 4 ∼ 6 Ω between terminals A4 −4 and
A5−2.
NG Repair or replace harness or ABS actuator.
OK
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R14139
ContinuityOpen
Continuity
1
2
5
6
3
A6
A7
R14140
(−) (+)
Continuity
Open
36
51
2
A6 A7
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−203
1996 LAND CRUISER (RM451U)
3 Check ABS control (solenoid) relay.
CHECK:
Check the continuity between each terminal of the ABS control
(solenoid) relay.
OK:
Terminals A7 −1 and A6− 3Continuity
(Reference value aprox. 80 Ω)
Terminals A7 −5 and A7− 6Continuity
Terminals A7 −2 and A7− 5Open
CHECK:
(a) Apply battery positive voltage between terminals A7 −1
and A6−3.
(b) Check the continuity between each terminal of the ABS control (solenoid) relay.
OK:
Terminals A7 −5 and A7− 6Open
Terminals A7 −2 and A7− 5Continuity
NG Replace ABS control relay.
OK
4 Check for open and short in harness and connector between ABS control (\
sole- noid) relay and ABS ECU (See page IN−28).
NG Repair or replace harness or connector.
OK
If same code is still output after DTC is deleted, check contact condition of each connection.\
If
connections are normal, ECU may be defective.
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−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
DI−207
1996 LAND CRUISER (RM451U)
DTC 21, 22, 23 ABS Actuator Solenoid Circuit
CIRCUIT DESCRIPTION
This solenoid goes on when signals are received from the ECU and controls the pressure acting on the wheel
cylinders thus controlling the braking force.
DTC No.DTC Detecting ConditionTrouble Area
21
Conditions 1 through 3 continue for 0.05 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage:
Battery positive voltage
2. Voltage of ABS ECU terminal AST: Battery positive voltage
3. When power transistor of ECU is ON, voltage of terminal SFR is 0 V or battery positive voltage
ABS actuator
 Open or short in SFR circuit
22
Conditions 1 through 3 continue for 0.05 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage:
Battery positive voltage
2. Voltage of ABS ECU terminal AST: Battery positive volt- age
3. When power transistor of ECU is ON, voltage of terminal SFL is 0 V or battery positive voltage
ABS actuator
 Open or short in SFL circuit
23
Conditions 1 through 3 continue for 0.05 sec. or more:
1. ABS control (solenoid) relay terminal (SR) voltage:
Battery positive voltage
2. Voltage of ABS ECU terminal AST: Battery positive voltage
3. When power transistor of ECU is ON, voltage of terminal SRR is 0 V or battery positive voltage
ABS actuator
 Open or short in SRR circuit
Fail safe function:
If trouble occurs in the actuator solenoid circuit, the ECU cuts off current to the ABS control (solenoid) relay
and prohibits ABS control.
DI5M2−02
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