coolant TOYOTA LAND CRUISER 1996 J80 Manual PDF

MA02R−04
MA−4
−
MAINTENANCE UNDER HOOD
44
Author: Date:
1996 LAND CRUISER (RM451U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performe\
d.
Periodic maintenance service must be performed according to whichever interval in\
the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time inter\
val (months).
Maintenance service after the last period should be performed at the same interval \
as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and incre\
ase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL Check that the coolant level is between the FULL and LOW lines on the se\
e −through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leave\
s, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upp\
er and lower level lines on the case.
If level is low, add distilled water only.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see\
−through reservoir.
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temp\
erature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking and foot brake applied, shift the sel\
ector into all positions from the P to L, and then shift into the P.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re −insert the dipstick fully and check that
the fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 − 80°C (158 − 176° F)).
HINT:
Wait about 30 minutes before checking the fluid level after extended driving\
at high speeds in hot weather,
driving in heavy traffic or with a trailer.
11. EXHAUST SYSTEM
Visually inspect for cracks, holes or loose supports.
If any change in the sound of the exhaust or smell of the exhaust fumes is\
noticed, have the cause located
and corrected.
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MA04U−01
P04771
−
MAINTENANCE ENGINE
MA−5
45
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. INSPECT DRIVE BELT (See page CH−2)
2. INSPECT AIR FILTER
(a) Visually check that the air cleaner element is not exces- sively dirty, damaged or oily.
If necessary, replace the air cleaner element.
(b) Clean the element with compressed air. First blow from the inside thoroughly, then blow off the
outside of the element.
3. REPLACE AIR FILTER
Replace the air cleaner element with a new one.
4. REPLACE SPARK PLUGS (See page IG−1 )
5. REPLACE ENGINE OIL AND OIL FILTER (See page LU−2)
6. REPLACE ENGINE COOLANT (See page CO−2)
7. INSPECT CHARCOAL CANISTER (See page EC−6 )
8. REPLACE GASKET IN FUEL TANK CAP (See page
EC−6)
9. INSPECT FUEL LINES AND CONNECTIONS (See page EC−6)
10. INSPECT EXHAUST PIPES AND MOUNTINGS
Visually inspect the p ipes, hangers and connections for severe
corrosion, leaks or damage.
11. ADJUST VALVE CLEARANCE (See page EM−4)
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PP30C−03
−
PREPARATION COOLING
PP−15
1996 LAND CRUISER (RM451U)
COOLANT
ItemCapacityClassification
Engine coolant
w/ Front heater
w/ Front heater and rear heaters
12.5 liters (13.2 US qts, 11.1 lmp. qts)
13.4 liters (14.2 US qts, 11.8 lmp. qts)
Ethylene−glycol base
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PP2YT−01
PP−66
−
PREPARATION BODY ELECTRICAL
1996 LAND CRUISER (RM451U)
EQUIPMENT
Bulb (3.4 W)Fuel sender gauge
Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Clip removerFor removing cowl louver
Dry cell batteryFuel sender gauge
Masking tapeRear window defogger wire
Oil bathEngine oil level warning switch
Test lead
ThermometerEngine coolant temperature sender gauge
Engine oil level warning switch
Tin foilRear window defogger wire
Torque wrench
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PP3KK−01
−
PREPARATION BODY ELECTRICAL
PP−67
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentPower seat housing set nut
Power seat slide and vertical motor set
screw
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentLow oil pressure warning switch
Engine coolant temperature sender
gauge
08888−88888DuPont Paste No. 4817 or
equivalentRear window defogger
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SF1EN−01
SF−26
−
SFI INJECTOR
1996 LAND CRUISER (RM451U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT CRUISE CONTROL ACTUATOR CABLE
3. DISCONNECT ACCELERATOR CABLE
4. DISCONNECT THROTTLE CABLE
5. DISCONNECT NO.2 PCV HOSE
6. DISCONNECT AIR CLEANER HOSE
7. REMOVE EGR VACUUM MODULATOR AND VALVE (See page EC−10 )
8. REMOVE BOLT HOLDING HEATER INLET PIPE AND AIR INTAKE CHAMBER
9. DISCONNECT NO.1 PCV HOSE
10. DISCONNECT VACUUM SENSING HOSE
11. DISCONNECT NO.2 WATER BYPASS HOSE
12. DISCONNECT EVAP HOSE
13. DISCONNECT BRAKE BOOSTER HOSE
14. DISCONNECT THROTTLE POSITION SENSOR CON- NECTOR
15. DISCONNECT IDLE AIR CONTROL VALVE CONNEC-
TOR
16. DISCONNECT CONNECTOR FOR EMISSION CON- TROL VALVE SET ASSEMBLY
17. DISCONNECT EGR GAS TEMP. SENSOR CONNEC-
TOR
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−
SFI INJECTOR
SF−35
1996 LAND CRUISER (RM451U)
27. FILL WITH ENGINE COOLANT
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SF1EW−04
−
SFI THROTTLE BODY
SF−45
1996 LAND CRUISER (RM451U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT NO.2 PCV HOSE
3. DISCONNECT AIR CLEANER HOSE
4. DISCONNECT CONTROL CABLES FROM THROTTLE
BODY
5. DISCONNECT THROTTLE POSITION SENSOR CON-
NECTOR
6. DISCONNECT IDLE AIR CONTROL VALVE CONNEC- TOR
7. REMOVE THROTTLE BODY
(a) Disconnect the EVAP hose.
(b) Disconnect the 3 vacuum hoses.
(c) Disconnect the No.2 water bypass hose.
(d) Remove the 4 bolts, and disconnect the throttle body from
the air intake chamber.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
(e) Remove the throttle body gasket.
HINT:
At the time of installation, plaese refer to the following items.
install a new gasket on the air intake chamber.
(f) Disconnect the No.1 water bypass hose from the throttle
body, and remove the throttle body.
(g) Disconnect the No.2 water bypass hose from the throttle
body.
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SF0PO−09
Z02917
Ohmmeter
TEMPERATURE °C (° F)
RESISTANCE kΩ
Acceptable
−
SFI ENGINE COOLANT TEMPERATURE (ECT) SENSOR
SF−61
689
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE COOLANT
TEMPERATURE (ECT) SENSOR
INSPECTION
1. DRAIN ENGINE COOLANT
2. REMOVE ECT SENSOR
(a) Disconnect the ECT sensor connector.
(b) Using a 19 mm deep socket wrench, remove the ECT
sensor and gasket.
3. INSPECT ECT SENSOR
Using an ohmmeter, measure the resistance between the ter-
minals. Resistance: Refer to the chart graph
If the resistance is not as specified, replace the ECT sensor.
4. REINSTALL ECT SENSOR
(a) Using a 19 mm deep socket wrench, install the ECT sen- sor and gasket.
Torque: 24.5 N·m (250 kgf·cm, 17.5 ft·lbf)
(b) Connect the ECT sensor connector.
5. REFILL ENGINE COOLANT
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SS1EJ−02
SS−40
−
SERVICE SPECIFICATIONS BODY ELECTRICAL
163
Author: Date:
1996 LAND CRUISER (RM451U)
BODY ELECTRICAL
SERVICE DATA
TURN SIGNAL FLASHER
Flashes/Minute60 − 120
SPEEDOMETER (USING A SPEEDOMETER)
Standard indication (mph)Allowable range (mph)
2018 − 24
4038 − 44
6058 − 66
8078 − 88
10098 − 11 0
12011 8 − 132
TACHOMETER (ON− VEHICLE) DC 13.5 V 25°C (77° F)
Standard indication (RPM)Allowable range (RPM)
700630 − 770
1,000900 − 1,100
2,0001,875 − 2,125
3,0002,850 − 3,150
4,0003,850 − 4,150
5,0004,850 − 5,150
FUEL RECEIVER GAUGE
A − B85.5 − 105.5 Ω
A − C126 − 150 Ω
B − C90 − 110 Ω
FUEL SENDER GAUGE
Float position F: Approx. 15 mm ((0.59 in.)Approx. 3 Ω
Float position E: Approx. 200 (7.87 in.)Approx. 110 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
A − B71 − 79 Ω
A − C117 − 141 Ω
B − C185 − 215 Ω
OIL PRESSURE RECEIVER GAUGE
Resistance40 − 48 Ω
CRUISE CONTROL SWITCH
Switch position OFFNo continuity
Switch position RESUME/ACCELApprox. 68 Ω
Switch position SET/COASTApprox. 198 Ω
Switch position CANCELApprox. 418 Ω
CRUISE CONTROL ACTUATOR
1 − 3Approx. 2 kΩ
2 − 3Approx. 0.5 − 1.7 kΩ
Actuator control arm free play0 mm (0 in.)
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