TOYOTA LAND CRUISER 1998 Factory Repair Manual
Page 2561 of 3115
- PREPARATIONTRANSFER
PP-35
94 Author: Date:
2004 LAND CRUISER (RM1071U)
09950-60010Replacer Set
(09951-00270)Replacer 27Transfer assembly
(09951-00320)Replacer 32Transfer assembly, Center differential
(09951-00330)Replacer 33Idler gear
(09951-00400)Replacer 40Input shaft
09950-60020Replacer Set No.2
(09951-00790)Replacer 79Transfer assembly
(09951-00890)Replacer 89Transfer assembly
09950-70010Handle SetTransfer assembly, Center differential
(09951-07150)Handle 150Transfer assembly
Page 2562 of 3115
PR03I-02
D03040
Front Propeller Shaft
Rear Propeller Shaft
80 (820, 59)
106 (1,080, 78)
80 (820, 59)
80 (820, 59)
80 (820, 59)
No.2 Engine Under Cover
106 (1,080, 78)106 (1,080, 78)
106 (1,080, 78)
N´m (kgf´cm, ft´lbf) : Specified torqueFront DifferentialTransfer
TransferRear Differential
Rear propeller shaft Front propeller shaft PR-2
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1941 Author: Date:
2004 LAND CRUISER (RM1071U)
PROPELLER SHAFT ASSEMBLY
COMPONENTS
Page 2563 of 3115
D03041
Grease Fitting
Propeller Shaft Snap Ring
Grease Fitting Spider Bearing
Dust Cover
Flange Yoke
Sleeve Yoke
SpiderFlange Yoke Front propeller shaft
Rear propeller shaft
Non-reusable part Snap Ring Grease Fitting
Spider Bearing
Grease Fitting Spider
Spider
Spider Grease Fitting Snap Ring
Sleeve Yoke
Flange YokeDust Cover Spider BearingPropeller Shaft
Flange Yoke
Snap Ring
Spider Bearing Grease Fitting
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR-3
1942 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 2564 of 3115
PR03K-02
PR0310
R04447
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR-5
1944 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
NOTICE:
Be careful not to grip the propeller shaft tube too tightly in
a vise as this will cause deformation.
1. INSPECT FRONT AND REAR PROPELLER SHAFTS
FOR DAMAGE OR RUNOUT
Using a dial indicator, check the runout of shafts.
Maximum runout: 0.8 mm (0.031 in.)
If shaft runout is greater than maximum, replace the shaft.
2. INSPECT SPIDER BEARING
(a) Check the spider bearings for wear or damage.
(b) Check the spider bearing axial play by turning the yoke
with holding the shaft tightly.
Maximum bearing axial play: 0 mm (0 in.)
If necessary, replace the spider bearing.
Page 2565 of 3115
PR03M-02
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR-7
1946 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page PR-4).
HINT:
After installation, pump MP grease into each fitting with a grease gun until the grease begins to flow around
the oil seal.
Page 2566 of 3115
PR03J-02
Z09285
Front Propeller Shaft
Matchmarks
Transfer
D03068
Rear Propeller Shaft
Matchmarks
Transfer
PR-4
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1943 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE ENGINE NO. 2 UNDER COVER
2. REMOVE FRONT PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
(c) Place matchmarks on the propeller shaft flange and front
differential.
(d) Remove the 4 nuts, bolts and washers.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
(e) Remove the front propeller shaft.
3. REMOVE REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers.
Torque: 106 N´m (1,080 kgf´cm, 78 ft´lbf)
(c) Place matchmarks on the propeller shaft flange and rear
differential.
(d) Remove the 4 nuts, bolts and washers.
Torque: 106 N´m (1,080 kgf´cm, 78 ft´lbf)
(e) Remove the rear propeller shaft.
Page 2567 of 3115
PR03L-02
D04310
Matchmarks
D03048
1.2 mm
(0.047 in.)
19.5 mm
(0.768 in.)
D03049
ASST
PR-6
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1945 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
NOTICE:
Be careful not to grip the propeller shaft tube too tightly in
a vise as this will cause deformation.
REPLACE DUST COVER
(a) Remove the sleeve yoke from the propeller shaft.
(1) Place matchmarks on the sleeve yoke and shaft.
(2) Pull out the sleeve yoke from the shaft.
(b) Remove the dust cover.
Cut the dust cover spirally at the pressing-in part with a
saw and pry it off with a chisel and hammer.
NOTICE:
Do not damage the propeller shaft. If damaged, replace the
shaft with a new one.
(c) Install a new dust cover.
Using SST and press, press in a new dust cover.
SST 09636-20010
NOTICE:
Place the universal joint straight when pressing in the dust
cover. Apply MP grease to the ''A'' part.
(d) Insert the sleeve yoke into the propeller shaft.
(1) Apply MP grease to the propeller shaft spline and
sleeve yoke sliding surface.
(2) Align the matchmarks on the sleeve yoke and pro-
peller shaft.
(3) Install the propeller shaft into the sleeve yoke.
Page 2568 of 3115
PR04M-01
PR0058
Matchmarks
Z00753
PR0060
SST
A
PR0061
PR-8
- PROPELLER SHAFTSPIDER BEARING
1947 Author: Date:
2004 LAND CRUISER (RM1071U)
SPIDER BEARING
REPLACEMENT
NOTICE:
Be careful not to grip the propeller shaft tube too tightly in
a vise as this will cause deformation.
1. REMOVE PROPELLER SHAFT (See page PR-4)
2. PLACE MATCHMARKS ON SHAFT AND FLANGE
YOKE OR FLANGE YOKE AND SLEEVE YOKE
3. REMOVE SLEEVE YOKE FROM PROPELLER SHAFT
4. REMOVE SNAP RINGS
(a) Using a brass bar and hammer, slightly tap in the bearing
outer races.
(b) Using 2 screwdrivers, remove the 4 snap rings from the
grooves.
5. REMOVE SPIDER BEARINGS
(a) Using SST, push out the bearing from the flange.
SST 09332-25010
HINT:
Sufficiently raise the part indicated by ''A'' so that it does not
come into contact with the bearing.
(b) Clamp the bearing outer race in a vise and tap off the
flange with a hammer.
HINT:
Remove the bearing on the opposite side in the same proce-
dure.
(c) Remove the flange yoke from the sleeve yoke (or propel-
ler shaft).
Page 2569 of 3115
Z00754
SST
Z04247
Yoke
Drill mark Color
Bearing
CupDrill mark
Z00755
PR0081
SST
Q07338
- PROPELLER SHAFTSPIDER BEARING
PR-9
1948 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Install the 2 removed bearing outer races to the spider.
(e) Using SST, push out the bearing from the yoke.
SST 09332-25010
(f) Clamp the outer bearing race in a vise and tap off the yoke
with a hammer.
HINT:
Remove the bearing on the opposite side in the same proce-
dure.
6. SELECT SPIDER BEARING
Select the bearing according to whether or not there is a drill
mark on the yoke section.
YokeBearing
w/ drill markw/ color mark (Red)
No drill markNo color mark
7. INSTALL SPIDER BEARING
(a) Apply MP grease to a new spider and bearings.
NOTICE:
Be careful not to apply too much grease.
(b) Fit the spider into the yoke.
(c) Using SST, install the bearings on the spider.
SST 09332-25010
(d) Using SST, adjust both bearings so that the snap ring
grooves are at maximum and equal in width.
Page 2570 of 3115
PR0069
M00056
Thickness of snap ring:
Color
Thickness mm (in.)
Brown
Blue
2.44 - 2.46 mm
(0.0961 - 0.0969 in.)
2.46 - 2.48 mm
(0.0969 - 0.0976 in.) 2.30 - 2.32 mm
(0.0906 - 0.0913 in.)
2.34 - 2.36 mm
(0.0921 - 0.0929 in.) 2.28 - 2.30 mm
(0.0898 - 0.0906 in.)
2.32 - 2.34 mm
(0.0913 - 0.0921 in.)
2.36 - 2.38 mm
(0.0929 - 0.0937 in.)
2.38 - 2.40 mm
(0.0937 - 0.0945 in.)
2.40 - 2.42 mm
(0.0945 - 0.0953 in.)
2.42 - 2.44 mm
(0.0953 - 0.0961 in.) Mark PR-10
- PROPELLER SHAFTSPIDER BEARING
1949 Author: Date:
2004 LAND CRUISER (RM1071U)
8. INSTALL SNAP RING
(a) Install 2 new snap rings of equal thickness which will allow
0 mm (0 in.) axial play.
HINT:
Do not reuse the snap rings.
(b) Using a hammer, tap the yoke until there is no clearance
between the bearing outer race and snap ring.
9. INSTALL FLANGE YOKE TO SLEEVE YOKE (OR PRO-
PELLER SHAFT)
(a) Align the matchmarks on the propeller shaft and flange
yoke or flange yoke and sleeve yoke.
(b) Install the flange yoke to the sleeve yoke (or propeller
shaft).
HINT:
Install 2 new spider bearings and snap ring on the flange yoke
side in the procedure described above.