TOYOTA LAND CRUISER 1998 Factory Repair Manual

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-5
145 Author
: Date
:
2004 LAND CRUISER (RM1071U) Cylinder head
Warpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt thread inside diameter STD
Minimum
Protrusion heightIntake
Exhaust0.10 mm (0.039 in.)
30°, 45°, 60°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
9.810 - 9.960 mm (0.3862 - 0.3921 in.)
9.70 mm (0.3819 in.)
9.2 - 9.8 mm (0.362 - 0.386 in.)
8.2 - 8.8 mm (0.323 - 0.346 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.285 - 10.306 mm (0.4049 - 0.4057 in.)
10.335 - 10.356 mm (0.4069 - 0.4077 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD IN
EX
Minimum95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.25 mm (0.049 in.)
1.4 mm (0.055 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
204 - 226 N (20.8 - 23.0 kgf´cm, 45.9 - 50.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 2.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum
Journal oil clearance STD
Maximum
Journal diameter
Circle runout
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 - 0.090 mm (0.0016 - 0.0035 in.)
0.040 - 0.085 mm (0.0016 - 0.0033 in.)
0.12 mm (0.0047 in.)
0.030 - 0.067 mm (0.0012 - 0.0026 in.)
0.10 mm (0.0039 in.)
26.954 - 26.970 mm (1.0612 - 1.0618 in.)
0.08 mm (0.0031 in.)
41.94 - 42.04 mm (1.6512 - 1.6551 in.)
41.96 - 42.06 mm (1.6520 - 1.6559 in.)
41.79 mm (1.6453 in.)
41.81 mm (1/6461 in.)
0.020 - 0.200 mm (0.0008 - 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 - 18.8 mm (0.712 - 0.740 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0197 in.)

SS-6
- SERVICE SPECIFICATIONSENGINE MECHANICAL
146 Author
: Date
:
2004 LAND CRUISER (RM1071U) Cylinder block
Cylinder head surface warpage Maximum
Cylinder bore diameter STD STD Mark 1
Mark 2
Mark 3
Maximum STD
O/S 050
Main bearing cap bolt tension portion diameter STD
Minimum0.07 mm (0.0028 in.)
94.002 - 94.010 mm (3.7009 - 3.7012 in.)
94.010 - 94.023 mm (3.7012 - 3.7017 in.)
94.023 - 94.031 mm (3.7017 - 3.7020 in.)
94.231 mm (3.7099 in.)
94.731 mm (3.7296 in.)
10.760 - 10.970 mm (0.4236 - 0.4319 in.)
10.40 mm (0.4094 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil93.902 - 93.912 mm (3.6969 - 3.6973 in.)
93.912 - 93.920 mm (3.6973 - 3.6976 in.)
93.920 - 93.930 mm (3.6976 - 3.6980 in.)
94.402 - 94.430 mm (3.7166 - 3.7177 in.)
0.090 - 0.111 mm (0.0035 - 0.0044 in.)
0.13 mm (0.0051 in.)
0.030 - 0.080 mm (0.0012 - 0.0031 in.)
0.030 - 0.070 mm (0.0012 - 0.0028 in.)
0.300 - 0.500 mm (0.0118 - 0.0197 in.)
0.400 - 0.650 mm (0.0157 - 0.0256 in.)
0.130 - 0.480 mm (0.0051 - 0.0189 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.15 mm (0.0453 in.)
Connecting rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod oil clearance STD
Maximum
Connecting rod bearing center wall thickness
(Reference) Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt tension portion diameter STD
Minimum0.160 - 0.290 mm (0.0063 - 0.0138 in.)
0.35 mm (0.0138 in.)
22.880 - 22.920 mm (0.9008 - 0.9024 in.)
0.027 - 0.053 mm (0.0011 - 0.0021 in.)
0.065 mm (0.0026 in.)
1.484 - 1.487 mm (0.0584 - 0.0585 in.)
1.487 - 1.490 mm (0.0585 - 0.0587 in.)
1.490 - 1.493 mm (0.0587 - 0.0588 in.)
1.493 - 1.496 mm (0.0588 - 0.0589 in.)
1.496 - 1.499 mm (0.0589 - 0.0590 in.)
1.499 - 1.502 mm (0.0590 - 0.0591 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 - 22.014 mm (0.8663 - 0.8667 in.)
21.997 - 22.006 mm (0.8660 - 0.8664 in.)
0.005 - 0.011 mm (0.0002 - 0.0004 in)
0.05 mm (0.0020 in.)
7.200 - 7.300 mm (0.2835 - 0.2874 in.)
7.00 mm (0.2756 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal bore diameter on cylinder block
(with main bearing)
Main journal oil clearance STD
Maximum
Main journal diameter0.020 - 0.220 mm (0.0008 - 0.0087 in.)
0.30 mm (0.0118 in.)
2.440 - 2.490 mm (0.0961 - 0.0980 in.)
66.986 - 67.000 mm (2.6372 - 2.6378 in.)
0.040 - 0.058 mm (0.0016 - 0.0023 in.)
0.070 mm (0.0028 in.)
66.988 - 67.000 mm (2.6373 - 2.6378 in.)

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-7
147 Author
: Date
:
2004 LAND CRUISER (RM1071U) Crankshaft
(cont'd)
Main bearing center wall thickness (Reference)
No.1 and No.5 Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Others Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Crank pin diameter
Circle runout Maximum
Main journal taper and out-of-round Maximum
Crank pin taper and out-of-round Maximum
2.481 - 2.484 mm (0.0977 - 0.0978 in.)
2.484 - 2.487 mm (0.0978 - 0.0979 in.)
2.487 - 2.490 mm (0.0979 - 0.0980 in.)
2.490 - 2.493 mm (0.0980 - 0.0981 in.)
2.493 - 2.496 mm (0.0981 - 0.0983 in.)
2.481 - 2.484 mm (0.0977 - 0.0978 in.)
2.484 - 2.487 mm (0.0978 - 0.0979 in.)
2.487 - 2.490 mm (0.0979 - 0.0980 in.)
2.490 - 2.493 mm (0.0980 - 0.0981 in.)
2.493 - 2.496 mm (0.0981 - 0.0983 in.)
51.982 - 52.000 mm (2.0465 - 2.0472 in.)
0.08 mm (0.0031 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)

SS0OR-1 1
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly55144 in.´lbf
Radiator bracket x Radiator assembly Bolt
Nut18
20185
20013
15
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube1081,10080
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2121516
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd32
Turn 90°
Turn 90°325
Turn 90°
Turn 90°24
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt C
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
V-bank cover bracket x Intake manifold7.58066 in.´lbf
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Frame crossmember x Body5051037
Frame crossmember x Rear engine mounting insulator7475055
Frame bracket x Engine mounting bracket3031022
PS pump x Cylinder head6263246
A/C compressor x Cylinder block, Fan bracket4950036
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036

- SERVICE SPECIFICATIONSENGINE MECHANICAL
SS-9
149 Author
: Date
:
2004 LAND CRUISER (RM1071U) Engine mounting bracket x Cylinder block
3637027
Water bypass pipe x Cylinder block1818513
Front exhaust pipe x Exhaust manifold6364046
No.2 front exhaust pipe x Front exhaust pipe4040830
Center exhaust pipe x Front exhaust pipe4040830
Heated oxygen sensor (Bank 1, 2 sensor 2) x Front exhaust pipe2020014
Heat insulator x Exhaust manifold7.57766 in.´lbf
Shift lever assembly x Transmission8.38673 in.´lbf
Shift lever assembly x Transmission control rod131309

SS0O6-03
- SERVICE SPECIFICATIONSIGNITION
SS-17
157 Author
: Date
:
2004 LAND CRUISER (RM1071U)
IGNITION
SERVICE DATA
Firing order-1 - 8 - 4 - 3 - 6 - 5 - 7 - 2
Spark plugRecommended spark plug DENSO made
NGK made
Correct electrode gap for new spark plug
Maximum electrode gap for used spark plugSK20R11
IFR6A11
1.1 mm (0.043 in.)
1.3 mm (0.051 in.)
Camshaft
position
sensorResistance Cold
Hot835 - 1,400 W
1,060 - 1,645 W
Crankshaft
position
sensorResistance Cold
Hot1,630 - 2,740 W
2,065 - 3,225 W

SS0O7-01
SS-18
- SERVICE SPECIFICATIONSIGNITION
158 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head17.518013
Ignition coil (with igniter) x Cylinder head cover7.58066 in.´lbf
Camshaft position sensor x LH cylinder head7.58066 in.´lbf
Crankshaft position sensor x Oil pump6.56558 in.´lbf

SS0OB-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-15
155 Author
: Date
:
2004 LAND CRUISER (RM1071U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
294 - 588 kPa (3.0 - 6.0 kgf/cm2, 43 - 85 psi)
Oil pumpTip clearance STD
Maximum
Side clearance STD
Maximum
Body clearance STD
Maximum0.110 - 0.240 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)
0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.30 mm (0.0118 in.)

SS0OC-02
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
156 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.2 oil pan x Drain plug3940029
Oil pump body cover x Oil pump body101058
Oil pump x Cylinder block 14 mm head
12 mm and 6mm hexagon head30.5
15.5310
16022
11
Oil strainer x Cylinder block, Oil pump7.58066 in.´lbf
No.1 oil pan x Oil pump, Oil seal retainer7.58066 in.´lbf
No.1 oil pan x Cylinder block 10 mm head
12 mm head7.5
2880
29066 in.´lbf
21
Oil pan baffle plate x No.1 oil pan7.58066 in.´lbf
No.2 oil pan x No.1 oil pan7.58066 in.´lbf
Oil filter bracket x Oil pump1818513
Oil cooler x Oil filter bracket Union bolt68.670051
Oil dipstick guide x Cylinder head1515311

SS0NK-02
M00054
Shaft runout
Bearing axial play
Snap ring thickness0.8 mm (0.031 in.)
0 mm (0 in.)
2.44 - 2.46 mm (0.0961 - 0.0969 in.)
2.46 - 2.48 mm (0.0969 - 0.0976 in.) Max.
Max.
Color Mark
Brown
Blue2.30 - 2.32 mm (0.0906 - 0.0913 in.)
2.34 - 2.36 mm (0.0921 - 0.0929 in.) 2.28 - 2.30 mm (0.0898 - 0.0906 in.)
2.32 - 2.34 mm (0.0913 - 0.0921 in.)
2.36 - 2.38 mm (0.0929 - 0.0937 in.)
2.38 - 2.40 mm (0.0937 - 0.0945 in.)
2.40 - 2.42 mm (0.0945 - 0.0953 in.)
2.42 - 2.44 mm (0.0953 - 0.0961 in.) SS-28
- SERVICE SPECIFICATIONSPROPELLER SHAFT
168 Author
: Date
:
2004 LAND CRUISER (RM1071U)
PROPELLER SHAFT
SERVICE DATA