TOYOTA LAND CRUISER 1998 Factory Repair Manual

SS0ZU-01
6N
8N
10N
11 N
12N
B06432
Nut Type
Present Standard
Hexagon Nut
Cold Forging Nut Cutting Processed NutClass
4N
5N (4T)
6N
7N (5T)
8N
10N (7T)
11 N
12N Old Standard Hexagon Nut
No Mark (w/ Washer)No Mark
*
No Mark (w/ Washer)
No Mark
No Mark
*: Nut with 1 or more marks on one side surface of the nut.
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-3
143 Author
: Date
:
2004 LAND CRUISER (RM1071U)
HOW TO DETERMINE NUT STRENGTH
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more

SS0ZT-01
SS-2
- SERVICE SPECIFICATIONSSTANDARD BOLT
142 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
-60
145
290
540
850
-52 in.´lbf
10
21
39
61
-
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
-75
175
360
670
1,050
-65 in.´lbf
13
26
48
76
-
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
-90
210
440
810
1,250
-78 in.´lbf
15
32
59
90
-
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
-120
290
590
1,050
1,700
-9
21
43
76
123
-
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SS0OM-03
- SERVICE SPECIFICATIONSTRANSFER
SS-25
165 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER
SERVICE DATA
Idler gear rear bearing adjusting shim thickness
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Mark 8
Mark 9
Mark 10
Mark 11
Mark 12
Mark 13
0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
2.80 mm (0.1102 in.)
3.00 mm (0.1181 in.)
3.20 mm (0.1260 in.)
3.40 mm (0.1339 in.)
3.60 mm (0.1417 in.)
3.80 mm (0.1496 in.)
4.00 mm (0.1575 in.)
0.55 mm (0.0216 in.)
Output shaft rear bearing adjusting shim thickness
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
Mark M
Mark N
0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
1.00 mm (0.0394 in.)
1.20 mm (0.0472 in.)
1.40 mm (0.0551 in.)
1.60 mm (0.0630 in.)
1.80 mm (0.0709 in.)
2.00 mm (0.0787 in.)
2.20 mm (0.0866 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
0.55 mm (0.0216 in.)
Input gear snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
2.90 mm (0.1141 in.)
2.95 mm (0.1161 in.)
3.00 mm (0.1181 in.)
3.05 mm (0.1201 in.)
3.10 mm (0.1220 in.)
3.15 mm (0.1240 in.)
Input shaft rear ball bearing snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
Idler low gear thrust clearance STD
Max.0.125 - 0.275 mm (0.00492 - 0.01083 in.)
0.275 mm (0.01083 in.)
Idler low gear radial clearance STD
Max.0.015 - 0.068 mm (0.00059 - 0.00268 in.)
0.068 mm (0.00268 in.)
Idler gear diameter STD
Max.38.48 - 38.50 mm (1.5149 - 1.5157 in.)
38.50 mm (1.5157 in.)
Idler low gear diameter STD
Max.45.52 - 45.54 mm (1.7922 - 1.7930 in.)
45.54 mm (1.7930 in.)
High speed output gear thrust clearance STD
Max.0.10 - 0.25 mm (0.0039 - 0.0098 in.)
0.25 mm (0.0098 in.)
High speed output gear radial clearance STD
Max.0.035 - 0.091 mm (0.00138 - 0.00358 in.)
0.091 mm (0.00358 in.)
Center differential front case, rear case backlashMax.0.05 mm (0.0020 in.)

SS-26
- SERVICE SPECIFICATIONSTRANSFER
166 Author
: Date
:
2004 LAND CRUISER (RM1071U) Shift fork No.2 and clutch sleeve clearance STD
Max.
0.1 - 0.4 mm (0.0039 - 0.0157 in.)
0.4 mm (0.0157 in.)
Center differential side gear thrust washer thickness
1.70 mm (0.0669 in.)
1.85 mm (0.0728 in.)
2.00 mm (0.0787 in.)
2.15 mm (0.0846 in.)
2.30 mm (0.0906 in.)
2.45 mm (0.0965 in.)
2.60 mm (0.1024 in.)
2.75 mm (0.1083 in.)
2.90 mm (0.1142 in.)
3.05 mm (0.1201 in.)
Front drive gear piece snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
Front extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Front output shaft hub snap ring thickness
Mark A
Mark B
Mark C
Mark D
Mark E
1.80 mm (0.0709 in.)
1.90 mm (0.0748 in.)
2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
Oil pump driven rotor body clearance STD
Max.0.08 - 0.17 mm (0.0031 - 0.0067 in.)
0.17 mm (0.0067 in.)
Oil pump driven rotor body tip clearance STD
Max.0.05 - 0.15 mm (0.0020 - 0.0059 in.)
0.15 mm (0.0059 in.)
Oil pump side clearance STD
Max.0.03 - 0.10 mm (0.0012 - 0.0039 in.)
0.10 mm (0.0039 in.)
Rear extension housing ball bearing snap ring thickness
Mark A
Mark B
1.70 mm (0.0669 in.)
1.80 mm (0.0709 in.)
Rear output shaft ball bearing snap ring thickness
Mark 1
Mark 2
Mark 3
Mark 4
1.95 mm (0.0768 in.)
2.05 mm (0.0807 in.)
2.15 mm (0.0847 in.)
2.25 mm (0.0886 in.)
Motor actuator
Terminal 1 - Terminal 5 STD resistance
Terminal 1 or 5 - body ground STD resistance
0.3 - 100 W
More than 0.5 MW
Breather hose (from the hose end to the clip end)5 mm (0.20 in.) or more

SS0ON-04
- SERVICE SPECIFICATIONSTRANSFER
SS-27
167 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Crossmember x Frame5051037
Crossmember x Engine rear mounting7475054
Transfer x Transmission6970051
Filler and drain plug3738027
Oil pump plate x Rear extension housing4.95043 in.´lbf
Oil pump cover x Rear extension housing4.95043 in.´lbf
Lever lock pin121209
Oil strainer x Rear case4.95043 in.´lbf
Oil receiver x Front case121209
Case cover x Rear case3738027
Rear extension housing x Rear case3738027
Front extension housing x Front case3738027
Transfer indicator switch (Center diff. lock)3738027
Transfer indicator switch (Low switch)3738027
Transfer indicator switch (Neutral switch)3738027
Screw plug x Front case1919014
Screw plug x Rear extension housing2930022
Motor actuator x Front case1818513
Differential front case x Differential rear caseSee page TR-31
Front case x Rear case3738027
Crossmember x Transfer case protector2829021
Speed sensor driven gear1111 58
Transfer shift lever rod assembly x Shift outer lever1414010
Transfer control shift lever retainer x Transmission1919014
Transfer x Front propeller shaft8082059
Front propeller shaft x Front differential8082059
Transfer x Rear propeller shaft1061,08078
Rear propeller shaft x Rear differential1061,08078
Rear extension housing x Retainer3940029

SF1UM-03
B16380B16465
Accelerator Pedal
Assembly
N´m (kgf´cm, ft´lbf) : Specified torqueAccelerator Pedal
Position Sensor
Accelerator Pedal Position
Sensor Connector
5.0 (51, 44 in.´lbf)
SF-58
- SFIACCELERATOR PEDAL POSITION SENSOR
1757 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ACCELERATOR PEDAL POSITION SENSOR
COMPONENTS

SF1UN-03
- SFIACCELERATOR PEDAL POSITION SENSOR
SF-59
1758 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
INSPECT ACCELERATOR PEDAL POSITION SENSOR (See page DI-318)
If necessary, replace the accelerator pedal assembly.
NOTICE:

Be careful not to give a shock to the accelerator pedal assembly.

Be careful not to disassemble the accelerator pedal assembly.

B16460
Circuit
Opening
RelaySF136-06
S04947
Continuity
2
1
No Continuity OhmmeterOhmmeter
35
S04946ContinuityOhmmeter
Battery2
1
35
- SFICIRCUIT OPENING RELAY
SF-39
1738 Author
: Date
:
2004 LAND CRUISER (RM1071U)
CIRCUIT OPENING RELAY
INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE CIRCUIT OPENING RELAY
(Marking: C/OPN)
3. INSPECT CIRCUIT OPENING RELAY CONTINUITY
(a) Using an ohmmeter, check that there is a continuity be-
tween terminal 1 and 2.
If there is no continuity, replace the relay.
(b) Check that there is no continuity between terminal 3 and
5.
If there is a continuity, replace the relay.
4. INSPECT CIRCUIT OPENING RELAY OPERATION
(a) Apply the battery positive voltage across terminal 1 and
2.
(b) Using an ohmmeter, check that there is a continuity be-
tween terminal 3 and 5.
If there is no continuity, replace the relay.
5. REINSTALL CIRCUIT OPENING RELAY
6. REINSTALL RELAY BOX COVER

SF0Q0-12
B16466
ECM Connector
ECM and Bracket Assembly
Glove Compartment Door Lower No.2
Finish Panel ECM
Bracket
ECM Bracket
ECM
Glove Compartment Door Damper
SF-60
- SFIENGINE CONTROL MODULE (ECM)
1759 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ENGINE CONTROL MODULE (ECM)
COMPONENTS

SF0Q1-02
- SFIENGINE CONTROL MODULE (ECM)
SF-61
1760 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. REMOVE ECM
2. INSPECT ECM (See page DI-46)
3. REINSTALL ECM