TOYOTA LAND CRUISER 1998 Factory Repair Manual

Q00549
D04312
Pin Groove
SST
Q00555
Q00539
SST
SST
- TRANSFERCENTER DIFFERENTIAL
TR-33
1921 Author
: Date
:
2004 LAND CRUISER (RM1071U)
9. INSTALL HIGH SPEED OUTPUT GEAR BUSHING
(a) Apply MP grease to the straight pin.
(b) Install the straight pin, as shown.
(c) Using SST and a press, install the high speed output gear
bushing.
SST 09316-12010, 09316-60011 (09316-00011)
NOTICE:
Before pressing on the differential front case, align the
groove on the bushing with the pin on the shaft.
10. INSTALL HIGH AND LOW CLUTCH SLEEVE
HINT:
Make sure to install the high and low clutch sleeve in the correct
direction.
11. INSTALL NEEDLE ROLLER BEARING AND HIGH
SPEED OUTPUT GEAR
(a) Apply gear oil to the needle roller bearing.
(b) Install the needle roller bearing and high speed output
gear.
12. INSTALL FRONT TAPER ROLLER BEARING
Using SST and a press, install the front taper roller bearing.
SST 09316-12010, 09316-60011 (09316-00011)

Q00540
SST
SST
TF0931
TR-34
- TRANSFERCENTER DIFFERENTIAL
1922 Author
: Date
:
2004 LAND CRUISER (RM1071U)
13. INSTALL FRONT DRIVE GEAR PIECE
Using SST and a press, install the front drive gear piece.
SST 09316-12010, 09316-60011 (09316-00011)
14. INSTALL SNAP RING
(a) Select a snap ring that will allow the minimum axial play.
MarkThickness mm (in.)MarkThickness mm (in.)
A2.00 (0.0787)G2.60 (0.1024)
B2.10 (0.0827)H2.70 (0.1063)
C2.20 (0.0866)J2.80 (0.1102)
D2.30 (0.0906)K1.80 (0.0709)
E2.40 (0.0945)L1.90 (0.0748)
F2.50 (0.0984)--
(b) Using a snap ring expander, install a new snap ring.
15. INSPECT HIGH SPEED OUTPUT GEAR RADIAL AND
THRUST CLEARANCE (See page TR-28)

TR06M-02
Z18836
Front Output Shaft Dust Deflector
 Oil SealFront Extension HousingBall Bearing Snap RingDrive Clutch Hub Snap Ring
Non-reusable part
- TRANSFERFRONT EXTENSION HOUSING
TR-35
1923 Author
: Date
:
2004 LAND CRUISER (RM1071U)
FRONT EXTENSION HOUSING
COMPONENTS

Q07133
SST
TR06N-03
TF1036
D02660
SST
TF0937
TF0938
TR-36
- TRANSFERFRONT EXTENSION HOUSING
1924 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE DRIVE CLUTCH HUB
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST, remove the drive clutch hub.
SST 09950- 40011 (09951- 04020, 09952- 04010,
09953- 04030, 09954- 04020, 09955- 04021,
09957-04010, 09958-04011)
2. REMOVE FRONT OUTPUT SHAFT
Using a plastic hammer, drive out the front output shaft.
3. REMOVE DUST DEFLECTOR
(a) Using SST, remove the dust deflector.
SST 09950- 40011 (09951- 04020, 09952- 04010,
09953- 04030, 09954- 04010, 09955- 04051,
09957-04010, 09958-04011)
(b) Using a screwdriver and hammer, tap the dust deflector
and remove it from the extension housing.
4. REMOVE OIL SEAL
Using a screwdriver, pry out the oil seal from the front extension
housing.

TF0939
TF0940
SST
- TRANSFERFRONT EXTENSION HOUSING
TR-37
1925 Author
: Date
:
2004 LAND CRUISER (RM1071U)
5. REMOVE BALL BEARING
(a) Using a screwdriver, remove the snap ring.
(b) Using SST and a press, remove the ball bearing.
SST 09316-6001 1 (09316-00011, 09316-00071)

TR06O-02
TF1058
TF0967
SST
TF0943
SST
TF0939
TF0945
SST TR-38
- TRANSFERFRONT EXTENSION HOUSING
1926 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL DUST DEFLECTOR
(a) Using a plastic hammer, install a new dust deflector to the
front extension housing.
(b) Using SST and a press, install a new dust deflector to the
front output shaft.
SST 09316-2001 1, 09316-60011 (09316-00011)
2. INSTALL BALL BEARING
(a) Using SST and a press, install the ball bearing to the front
extension housing.
SST 09316-6001 1 (09316-00011, 09316-00031)
(b) Select a snap ring that will allow the minimum axial play.
MarkThickness mm (in.)
A1.70 (0.0669)
B1.80 (0.0709)
(c) Using a screwdriver, install a new snap ring.
3. INSTALL OIL SEAL
(a) Apply MP grease to the lip of a new oil seal.
(b) Using SST and a hammer, drive in a new oil seal to the
front extension housing.
SST 09316-6001 1 (09316-00011, 09316-00061)

Q00542
SST
SST
TF0933
- TRANSFERFRONT EXTENSION HOUSING
TR-39
1927 Author
: Date
:
2004 LAND CRUISER (RM1071U)
4. INSTALL FRONT OUTPUT SHAFT AND DRIVE
CLUTCH HUB
(a) Using SST and a press, install the front output shaft and
drive clutch hub.
SST 09316-2001 1, 09316-60011 (09316-00011,
09316-00041, 09316-00071)
(b) Select a snap ring that will allow the minimum axial play.
MarkThickness mm (in.)
A1.80 (0.0709)
B1.90 (0.0748)
C2.00 (0.0787)
D2.10 (0.0827)
E2.20 (0.0866)
(c) Using a snap ring expander, install a new snap ring.

TR06F-02
Z15264
Front Taper Roller
BearingIdler Gear
High and Low Clutch SleeveNeedle Roller BearingIdler Low GearRear Taper
Roller Bearing TR-22
- TRANSFERIDLER GEAR
1910 Author
: Date
:
2004 LAND CRUISER (RM1071U)
IDLER GEAR
COMPONENTS

TF0887
TR06G-03
TF0888
D02888
SST
Q07100
SST Socket Wrench
D02674
- TRANSFERIDLER GEAR
TR-23
1911 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. INSPECT IDLER LOW GEAR RADIAL AND THRUST
CLEARANCE
(a) Using a feeler gauge, measure the idler low gear thrust
clearance.
Standard clearance:
0.125 - 0.275 mm (0.00492 - 0.01083 in.)
Maximum clearance:
0.275 mm (0.01083 in.)
(b) Using a dial indicator, measure the idler low gear radial
clearance.
Standard clearance:
0.015 - 0.068 mm (0.00059 - 0.00268 in.)
Maximum clearance:
0.068 mm (0.00268 in.)
2. REMOVE FRONT TAPER ROLLER BEARING
Using SST, remove the front taper roller bearing.
SST 09950- 40011 (09951- 04010, 09952- 04010,
09953- 04030, 09954- 04010, 09955- 04061,
09957- 04010, 09958- 04011), 09950- 60010
(09951-00330)
NOTICE:
Set the claw of SST to the bearing inner race securely.
3. REMOVE REAR TAPER ROLLER BEARING
Using SST, a press and socket wrench, remove the rear taper
roller bearing.
SST 09950-00020
NOTICE:
Set the claw of SST to the bearing inner race securely.
4. REMOVE IDLER LOW GEAR AND NEEDLE ROLLER
BEARING FROM IDLER GEAR

D02675
TR-24
- TRANSFERIDLER GEAR
1912 Author
: Date
:
2004 LAND CRUISER (RM1071U)
5. REMOVE HIGH AND LOW CLUTCH SLEEVE FROM
IDLER GEAR