TOYOTA LAND CRUISER 1998 Factory Repair Manual

SA16K-01
- SUSPENSION AND AXLEREAR UPPER AND LOWER CONTROL ARM
SA-183
2133 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-182).

SA16J-02
F04397
F04398
SA-182
- SUSPENSION AND AXLEREAR UPPER AND LOWER CONTROL ARM
2132 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. SUPPORT REAR AXLE HOUSING WITH JACK
3. REMOVE UPPER CONTROL ARM
(a) Disconnect the ABS speed sensor wire harness.
(b) RH side:
Remove the bolt and heat insulator.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(c) Remove the 2 nuts, washers, bolts and upper control arm.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.
4. REMOVE LOWER CONTROL ARM
Remove the 2 nuts, washers, bolts and lower control arm.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nuts.

SA15J-02
F04387
F04389
F04390
- SUSPENSION AND AXLEREAR WHEEL HUB BOLT
SA-93
2043 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR WHEEL HUB BOLT
REPLACEMENT
1. REMOVE REAR WHEEL
2. REMOVE BRAKE CALIPER AND DISC
(a) Remove the 2 bolts, brake caliper and disc.
(b) Support the brake caliper securely.
3. REMOVE HUB BOLT
Using a brass bar and hammer, remove the hub bolt.
4. INSTALL HUB BOLT
Install a washer and nut to a new hub bolt, as shown in the il-
lustration, and install the hub bolt by torquing the nut.
5. INSTALL DISC AND BRAKE CALIPER
Install the disc and brake caliper with the 2 bolts.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
6. INSTALL REAR WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)

SA149-05
F05160
 Cotter Pin
 Cotter Pin
159 (1,625, 117)
 Cotter Pin
Axle Hub with Disc
Tie Rod End
ABS Speed Sensor
and Wire Harness28 (290, 21)
13 (130, 10)
Brake Caliper
Dust Cover
 Gasket
 Oil Seal
18 (185, 13)
Bearing
Claw Washer
Adjusting Nut
Lock Nut  Lock Washer
 Gasket
Flange
 Snap Ring
 Grease Cap
33 (335, 24)
x6
Steering Knuckle
 Oil Seal
 Bushing
 Bearing
147 (1,500, 108)

Steering Knuckle Arm
N´m (kgf´cm, ft´lbf) : Specified torque
 Non-reusable part

Precoated part
Steering Knuckle
8.0 (82, 71 in.´lbf)
123 (1,250, 91)
122 (1,250, 90)
28 (290, 21)

64 (650, 47)
See page SA-16
110 (1,125, 81)
- SUSPENSION AND AXLESTEERING KNUCKLE
SA-19
1969 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STEERING KNUCKLE
COMPONENTS

SA14B-04
F04346
SA-22
- SUSPENSION AND AXLESTEERING KNUCKLE
1972 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE STEERING KNUCKLE ARM
Remove the 2 bolts and steering knuckle arm.
2. REMOVE OIL SEAL
Using a screwdriver and hammer, remove the oil seal.
3. REMOVE BEARING AND BUSHING
Using a brass and hammer, remove the bearing and bushing.

SA14D-04
F04405
F04372
A
BC SA-24
- SUSPENSION AND AXLESTEERING KNUCKLE
1974 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) Apply synthetic oil and lithium soap base chassis grease,
NLGI No. 1 to the drive shaft.
(b) Support the lower suspension arm with jack and connect
the steering knuckle to the lower suspension arm.
NOTICE:
Be careful not to damage the oil seal.
(c) Temporarily install the nut to lower suspension arm.
(d) Raise up the lower suspension arm using a jack and
install the steering knuckle to the upper suspension arm
with a nut.
Torque: 110 N´m (1,125 kgf´cm, 81 ft´lbf)
(e) Install a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut fur-
ther up to 60°.
(f) Torque the nut of the lower suspension arm.
Torque: 159 N´m (1,625 kgf´cm, 117 ft´lbf)
(g) Install a new cotter pin.
2. CONNECT TIE ROD END
(a) Connect the tie rod end to steering knuckle with nut.
Torque: 122 N´m (1,250 kgf´cm, 91 ft´lbf)
(b) Install a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut fur-
ther up to 60°.
3. CONNECT ABS SPEED SENSOR AND WIRE HAR-
NESS
Install the wire harness and 3 bolts.
Torque:
A: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
B: 13 N´m (130 kgf´cm, 10 ft´lbf)
C: 28 N´m (290 kgf´cm, 21 ft´lbf)
4. INSTALL DUST COVER, GASKET AND OIL SEAL
Install the dust cover, new gasket and oil seal with the 4 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
5. INSTALL FRONT AXLE HUB (See page SA-16)

SA14C-04
F04348
SST
F04349
SST
- SUSPENSION AND AXLESTEERING KNUCKLE
SA-23
1973 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSTALL BEARING AND BUSHING
(a) Using SST and a press, install a new bearing and bush-
ing.
SST 09950-60010 (09951-00540),
09950-70010 (09951-07100)
(b) Apply synthetic oil and lithium soap base chassis grease,
NLGI No. 1 to the steering knuckle inner side of the bush-
ing.
2. INSTALL OIL SEAL
(a) Using SST and a press, install a new oil seal.
SST 09950-60020 (09951-00910),
09950-70010 (09951-07100)
(b) Coat the lip of the oil seal with MP grease.
3. INSTALL STEERING KNUCKLE ARM
(a) Clean the threads of the 2 bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(c) Install the steering knuckle arm with the 2 bolts.
Torque: 147 N´m (1,500 kgf´cm, 108 ft´lbf)

SA14A-04
F04371
F04372
F04373
SST
F04374
SST
SA-20
- SUSPENSION AND AXLESTEERING KNUCKLE
1970 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT AXLE HUB (See page SA-12)
2. REMOVE OIL SEAL, GASKET AND DUST COVER
Remove the 4 bolts, oil seal, gasket and dust cover.
3. DISCONNECT ABS SPEED SENSOR AND WIRE HAR-
NESS
Remove the 3 bolts and disconnect the ABS speed sensor and
wire harness.
4. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE ARM
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the tie rod end from the steering
knuckle arm.
SST 09628-6201 1
5. DISCONNECT LOWER SUSPENSION ARM FROM
STEERING KNUCKLE
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the lower suspension arm from the
steering knuckle.
SST 09628-6201 1
6. REMOVE STEERING KNUCKLE
(a) Remove the cotter pin and nut.
(b) Temporarily install the nut to the lower suspension arm.

F04375
SST
- SUSPENSION AND AXLESTEERING KNUCKLE
SA-21
1971 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Using SST, disconnect the steering knuckle from the up-
per suspension arm.
SST 09628-6201 1
(d) Remove the nut and steering knuckle from the lower sus-
pension arm.

SA141-04
R03031
F13676
Front (A)(B)
R07928
SA-4
- SUSPENSION AND AXLETIRE AND WHEEL
1954 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TIRE AND WHEEL
INSPECTION
1. INSPECT TIRE
(a) Check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Tire sizeFront
kPa (kgf/cm2, psi)
Rear
kPa (kgf/cm2, psi)
P275/70R16200 (2.0, 29)
*220 (2.2, 32)220 (2.2, 32)
*240 (2.4, 35)
*: Trailer towing
(b) Check the tire runout.
Tire runout: 3.0 mm (0.118 in.) or less
2. ROTATE TIRE
HINT:

Rotate tires as shown in the illustration.

Rotate as shown in (B) if the spare tire is included in the
rotation.
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off-the car balance.
(b) If necessary, check and adjust the On-the car balance.
Imbalance after adjustment: 14.0 g (0.031 Ib) or less