TOYOTA SEQUOIA 2001 Service Repair Manual

± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
TR±45
2983 Author: Date:
2005 SEQUOIA (RM1146U)28 (IND3) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºL4º position
10 to 14 " 0 to 3.5
32 (LO) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºL4º position
10 to 14 " 1.5 or less
33 (DL) ± 7 (GND)

Ignition switch ON

Differential lock switch is in ºOFFº position " Keep pressing the differential lock
switch for approx. 2 seconds to turn it ON
10 to 14 " 1.5 or less
9 (ADD) ± 7 (GND)
Ignition switch ON

A.D.D. FREE "A.D.D. LOCK10 to 14 " 1.5 or less
39 (TL3) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºL4º position

Differential lock switch is in ºOFFº position " Keep pressing the differential lock
switch for approx. 2 seconds to turn it ON
1.5 or less " 10 to 14
40 (TL2) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºH4º position

Differential lock switch is in ºOFFº position " Keep pressing the differential lock
switch for approx. 2 seconds to turn it ON
10 to 14 " 1.5 or less
41 (TL1) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºH4º or ºL4º position

Differential lock switch is in ºOFFº position " ºONº position
1.5 or less " 10 to 14
42 (HL2) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH4º position " Four wheel drive control switch
ºL4º position
1.5 or less " 10 to 14
45 (IND1) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºH4º or ºL4º position
10 to 14 " 0 to 3.5
46 (IND2) ± 7 (GND)

Ignition switch ON

Differential lock switch is in ºOFFº position " Keep pressing the differential lock
switch for approx. 2 seconds to turn it ON
10 to 14 " 0 to 3.5
48 (N) ± 7 (GND)
Ignition switch ON

Transmission shift lever: positions other than N" N1.5 or less " 10 to 14
50 (L4) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH4º position " Four wheel drive control switch
ºL4º position
10 to 14 " 2 or less
10 (P1) ± 7 (GND)

Ignition switch ON

Four wheel drive control switch ºH2º position " Four wheel drive control switch
ºH4º or ºL4º position

Differential lock switch is in ºOFFº position " ºONº position
10 to 14 " 1.5 or less

PR01F±04
± PROPELLER SHAFTTROUBLESHOOTING
PR±1
2984 Author: Date:
2005 SEQUOIA (RM1146U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
2WD:
SymptomSuspected AreaSee page
Noise3. Sleeve yoke spline (Worn)
4. Spider bearing (Worn or stuck)±
PR±4
Vibration
1. Transmission extension housing rear bushing (Runout)
2. Sleeve yoke spline (Stuck)
3. Propeller shaft (Runout)
4. Propeller shaft (Imbalance)±
±
PR±4
PR±4
4WD:
SymptomSuspected AreaSee page
Noise1. Sleeve yoke spline (Worn)
2. Spider bearing (Worn or stuck)±
PR±8
Vibration
1. Transmission extension housing rear bushing (Runout)
2. Sleeve yoke spline (Stuck)
3. Propeller shaft (Runout)
4. Propeller shaft (Imbalance)±
±
PR±8
PR±8

PR01G±06
F19802
Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torqueSpider BearingSnap Ring



Spider

Sleeve Yoke
Spider
Propeller Shaft
Spider Bearing
Snap Ring

Flange Yoke
88 (897, 65)
.
PR±2
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (2WD)
2985 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT ASSEMBLY (2WD)
COMPONENTS

PR01H±04
F19347Matchmarks
R04164
SST
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (2WD)
PR±3
2986 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
REMOVE PROPELLER SHAFT
(a) Place matchmarks on the differential and propeller shaft
flanges.
(b) Remove the 4 nuts and washers.
(c) Pull out the propeller shaft yoke from the transmission.
(d) Insert SST in the transmission to prevent oil leakage.
SST 09325±40010

PR07K±02
Z04240
Z04241
PR±4
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (2WD)
2987 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
NOTICE:
Be careful not to grip the propeller shaft tube too tightly in
a vise as this will cause deformation.
1. INSPECT PROPELLER SHAFT AND INTERMEDIATE
SHAFT FOR DAMAGE OR RUNOUT
Using a dial indicator, check the runout of each shaft.
Maximum runout: 0.8 mm (0.031 in.)
If shaft runout is greater than the maximum, replace the shaft.
2. INSPECT SPIDER BEARING
(a) Inspect the spider bearing for wear or damage.
(b) Using a dial indicator, check the spider bearing axial play
by turning the yoke of flange while holding the shaft tight-
ly.
Maximum bearing axial play: 0.05 mm (0.0020 in.)
If the spider bearing axial play exceeds the maximum, replace
the spider bearing (See page PR±10).

PR07L±02
F19347Matchmarks
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (2WD)
PR±5
2988 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
INSTALL PROPELLER SHAFT
(a) Remove the SST from the transmission.
SST 09325±40010
(b) Insert the yoke into the transmission.
(c) Align the matchmarks on the flanges and connect the
flanges with the washers and nuts.
(d) Torque the 4 nuts.
Torque: 88 N´m (897 kgf´cm, 65 ft´lbf)

PR01M±05
F19351
Front propeller shaft:
Rear propeller shaft:
N´m ( kgf´cm, ft´lbf )

Non±reusable part: Specified torque
74 (750, 54)
88 (897, 65)
Flange Yoke
Flange Yoke

Snap Ring

Spider Bearing

Spider

Snap Ring
Spider Bearing
SpiderFront Propeller Shaft
88 (897, 65)
Flange Yoke

Snap Ring

Spider Bearing

Spider
88 (897, 65)
Rear Propeller Shaft

Snap Ring

Spider Bearing

Spider
Flange Yoke
Grease Fitting
Grease Fitting Sleeve Yoke
PR±6
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (4WD)
2989 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT ASSEMBLY (4WD)
COMPONENTS

PR05N±04
Z15303Matchmarks
Q07228
Matchmarks
F13575
Matchmarks
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (4WD)
PR±7
2990 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT PROPELLER SHAFT
(a) Place matchmarks on the differential and propeller shaft
flange.
(b) Remove the 4 nuts, washers and bolts, and disconnect
the propeller shaft from the differential.
(c) Suspend the front side of the propeller shaft.
(d) Place matchmarks on the transfer and propeller shaft
flanges.
(e) Remove the 4 nuts and washers.
(f) Remove the propeller shaft from the transfer.
2. REMOVE REAR PROPELLER SHAFT
(a) Place matchmarks on the transfer and propeller shaft
flanges.
(b) Remove the 4 nuts and washers, and disconnect the pro-
peller shaft from the transfer.
(c) Suspend the front side of the propeller shaft.
(d) Place matchmarks on the differential and propeller shaft
flanges.
(e) Remove the 4 nuts, washers and bolts.
(f) Remove the propeller shaft from the differential.

PR07M±02
Z04240
Z04241
PR±8
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (4WD)
2991 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
NOTICE:
Be careful not to grip the propeller shaft tube too tightly in
a vise as this will cause deformation.
1. INSPECT PROPELLER SHAFT AND INTERMEDIATE
SHAFT FOR DAMAGE OR RUNOUT
Using a dial indicator, check the runout of each shaft.
Maximum runout: 0.8 mm (0.031 in.)
If shaft runout is greater than the maximum, replace the shaft.
2. INSPECT SPIDER BEARING
(a) Inspect the spider bearing for wear or damage.
(b) Using a dial indicator, check the spider bearing axial play
by turning the yoke of flange while holding the shaft tight-
ly.
Maximum bearing axial play: 0.05 mm (0.0020 in.)
If the spider bearing axial play exceeds the maximum, replace
the spider bearing (See page PR±10).

PR07N±02
Z15303
Matchmarks
F13575
Matchmarks
Q07228
Matchmarks
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY (4WD)
PR±9
2992 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL FRONT PROPELLER SHAFT
(a) Align the matchmarks on the propeller shaft flanges and
differential, and connect the flanges with the 4 bolts,
washers and nuts.
(b) Torque the 4 bolts.
Torque: 74 N´m (750 kgf´cm, 54 ft´lbf)
(c) Align the matchmarks on the propeller shaft flanges and
transfer, and connect the flanges with the 4 washers and
nuts.
(d) Torque the 4 nuts.
Torque: 88 N´m (897 kgf´cm, 65 ft´lbf)
2. INSTALL REAR PROPELLER SHAFT
(a) Align the matchmarks on the propeller shaft flanges and
differential, and connect the flanges with the 4 bolts,
washers and nuts.
(b) Torque the 4 bolts.
Torque: 88 N´m (897 kgf´cm, 65 ft´lbf)
(c) Align the matchmarks on the propeller shaft flanges and
transfer, and connect the flanges with the 4 washers and
nuts.
(d) Torque the 4 nuts.
Torque: 88 N´m (897 kgf´cm, 65 ft´lbf)