transmission TOYOTA SEQUOIA 2001 Service Service Manual

DIDII±01
DI±516
± DIAGNOSTICSAUTOMATIC TRANSMISSION
710 Author: Date:
2005 SEQUOIA (RM1146U)
DEFINITION OF TERMS
TermDefinition
Monitor descriptionDescription of what the ECM monitors and how it detects malfunctions (monitoring purpose and its details).
Related DTCsA group of diagnostic trouble codes that are output by the ECM based on the same malfunction detection logic.
Typical enabling condition
Preconditions that allow the ECM to detect malfunctions.
With all preconditions satisfied, the ECM sets the DTC when the monitored value(s) exceeds the malfunction
threshold(s).
Sequence of operation
The priority order that is applied to monitoring, if multiple sensors and components are used to detect the malfunc-
tion.
While another sensor is being monitored, the next sensor or component will not be monitored until the previous
monitoring has concluded.
Required sensor/compo-
nentsThe sensors and components that are used by the ECM to detect malfunctions.
Frequency of operation
The number of times that the ECM checks for malfunctions per driving cycle.
ºOnce per driving cycleº means that the ECM detects malfunction only one time during a single driving cycle.
ºContinuousº means that the ECM detects malfunction every time when enabling condition is met.
DurationThe minimum time that the ECM must sense a continuous deviation in the monitored value(s) before setting a
DTC. This timing begins after the ºtypical enabling conditionsº are met.
Malfunction thresholdsBeyond this value, the ECM will conclude that there is a malfunction and set a DTC.
MIL operation
MIL illumination timing after a defect is detected.
ºImmediatelyº means that the ECM illuminates MIL the instant the ECM determines that there is a malfunction.
º2 driving cycleº means that the ECM illuminates MIL if the same malfunction is detected again in the 2nd driving
cycle.
Component operating range
Normal operation range of sensors and solenoids under normal driving conditions.
Use these ranges as a reference.
They cannot be used to judge if a sensor or solenoid is defective or not.

DIDIJ±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±517
711 Author: Date:
2005 SEQUOIA (RM1146U)
TOYOTA PART AND SYSTEM NAME LIST
This reference list indicates the part names used in this manual along with their definitions.
Part and system nameDefinition
Toyota HCAC system, Hydrocarbon adsorptive Catalyst
(HCAC) system, HC adsorptive three±way catalystHC adsorptive three±way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve OCV,
VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor ºAºCrankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control
ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No. 1,
EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative
emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn±board refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Elec-
tronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control
systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch,
Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower±steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor ºAº, Speed sensor for
skid control ECUVehicle speed sensor
ATF temperature sensor, Trans. fluid temp. sensor, ATF
temperature sensor ºAºTransmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor ºAºCounter gear speed sensor

DI±518
± DIAGNOSTICSAUTOMATIC TRANSMISSION
712 Author: Date:
2005 SEQUOIA (RM1146U) Output speed sensor
Output shaft speed sensor
Input speed sensor, Input turbine speed sensor ºAº, Speed
sensor (NT), Turbine speed sensorInput turbine speed sensor
PNP switch, NSWPark/neutral position switch
Pressure control solenoidTransmission pressure control solenoid
Shift solenoidTransmission shift solenoid valve
Transmission control switch, Shift lock control unitShift lock control module
Engine immobilizer system, Immobilizer systemVehicle anti±theft system

DIDIK±01
D13871
Combination Meter
DLC3 Stop Light SwitchECM
Park/Neutral Position SwitchSpeed Sensor (SP2) Shift Solenoid Valve S1
Shift Solenoid Valve SR
Shift Solenoid Valve SLU
Shift Solenoid Valve SL2 ATF Temperature
Sensor No. 2Integration Control and Panel
(Shift Position L Switch)
MIL
Shift Solenoid Valve SL1
Shift Solenoid
Valve SLT
ATF Temperature
Sensor No.1
Shift Solenoid Valve S2
Speed Sensor (NT)

AT Oil Temp Warning LightShift Lever
(O/D Main Switch)
4WD:
4WD Control ECU
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±519
713 Author: Date:
2005 SEQUOIA (RM1146U)
LOCATION

DIDIL±01
D14205
Shift Solenoid Valve S1
MIL
(Malfunction Indicator Lamp) S1
S2
SL1
SL2
SLT
SLU
SR
WShift Solenoid Valve S2
Shift Solenoid Valve SL1
Shift Solenoid Valve SL2
Shift Solenoid Valve SLT
Shift Solenoid Valve SLU
Shift Solenoid Valve SR
OILW
AT Oil Temp Warning Light ECM Crankshaft Position Sensor
Engine CoolantTemperature Sensor
Combination Meter
Stop Lamp Switch Assy
DLC3
(Data Link Connector 3)THW VTA1, 2
VC
SPD
STPTH01
TC Throttle Position Sensor
ATF (Automatic Transmission
Fluid) Temperature Sensor No. 1Mass Air Flow Meter
Accelerator Pedal Position SensorVPA
VPA2
Shift Lever
(O/D Main Switch)
Input Speed Sensor (NT)NT
Output Speed Sensor (SP2)SP2
TH02
ATF (Automatic Transmission
Fluid) Temperature Sensor No. 2Skid Control ECUNSW
Park/Neutral Position Switch
R, D, 3, 2
VG
NE
L
ODMSIntegration Control and Panel
(Shift Position L Switch)
L4



: 4WD4WD Control ECU
CAN DI±520
± DIAGNOSTICSAUTOMATIC TRANSMISSION
714 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DIAGRAM
The configuration of the electronic control system in the A750E/A750F automatic transmission is as shown
in the following chart.

DIDIM±01
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±521
715 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
The ECT (Electronic controlled automatic transmission) is an automatic transmission that electronically con-
trols shift timing using the ECM. The ECM detects electrical signals that indicate engine and driving condi-
tions, and controls the shift point, based on driver habits and road conditions. As a result, fuel efficiency and
power transmission performance are improved.
Shift shock has been reduced by controlling the engine and transmission simultaneously.
In addition, the ECT has features such as follows:

Diagnostic function.

Fail±safe function when a malfunction occurs.

DIDIN±01
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freeze Frame Data (Precheck)
Record or Print DTC and Freeze Frame Data DI±565
Clear DTC and Freeze Frame Data DI±565
Visual Inspection
Setting the Check Mode Diagnosis DI±566
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.
DI±523
Connect a hand±held tester to DLC3.
If the display shows ºUNABLE TO CONNECT TO VEHICLEº when you have connected the
scan tool/hand±held tester, inspect DLC3 DI±562
2
3
4
5
6
Symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
P.IN±24
Symptom occurs
DTC Check
DI±565OK Code
11Preliminary Check
DI±524
DTC Chart
DI±573
Mechanical System Test
DI±538 and DI±540
Manual Shifting Test
DI±542OK
OK
Chapter 1
(Electronic)Chapter 2
(On±Vehicle)
DI±553OKChapter 3
(Off±Vehicle)OK Matrix Chart of Problem Symptoms ± DI±553
Circuit
Inspection
NG
Parts Inspection
NG
NGNG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12
OK13
14
1516
17 9
10
DI±553DI±553
DI±576 to DI±691
18

O/D Main Switch Circuit Check

Shift Position L Switch Circuit Check DI±522
± DIAGNOSTICSAUTOMATIC TRANSMISSION
716 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO PROCEED WITH TROUBLESHOOTING

DIDIO±01
/ /
How Often Does
Problem Occur?/ /
Automatic Transmission
System Check SheetInspector 's
Name :
Customer 's Name
Date Vehicle
Brought In/ /Odometer Readingkm
mile
Date Problem
Occurred
ContinuousIntermittent ( times a day)
SymptomsNo up±shift ( 1st " 2nd 2nd " 3rd 3rd " 4th 4th " 5th)
Vehicle does not move ( Any position Particular position)
No down±shift ( 5th " 4th 4th " 3rd 3rd " 2nd 2nd " 1st)
Lock±up malfunction
Shift point too high or too low
Harsh engagement ( N " D Lock±up Any drive position)
Slip or shudder
No kick±down
Others
DTC Check1st Time
2nd Time Check Item
Normal system codeTrouble code (DTC )
Normal system codeTrouble code (DTC )
Malfunction
Indicator LampNormal
Remains ON
VIN
Production Date
Licence Plate No.
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±523
717 Author: Date:
2005 SEQUOIA (RM1146U)
CUSTOMER PROBLEM ANALYSIS CHECK

DIDIP±01
12345678
9 10111213141516
D13649
DLC3:
CG
TC
D13654
DI±524
± DIAGNOSTICSAUTOMATIC TRANSMISSION
718 Author: Date:
2005 SEQUOIA (RM1146U)
BASIC INSPECTION
1. CHECK FLUID LEVEL
(a) Using SST, create a short±circuit between terminals TC
and CG of the DLC3.
SST 09843±18040
(b) Start the engine and run at idle.

The A/C switch must be turned off.

On models with active height control suspension &
adaptive variable suspension, turn the height con-
trol switch off.
(c) Slowly move the shift lever through all positions from P to
L, and move it back to the P position.
(d) Switch to the fluid temperature detection mode.
Move the shift lever from the N to the D position, or from
D to N, within 1.5 seconds. (Repeat this operation for 6 se-
conds or more.)
OK: The A/T OIL TEMP warning light comes on for 2
seconds and then goes off.
(e) Return the shift lever to the P position and disconnect ter-
minals TC and CG.
(f) Idle the engine to raise oil temperature.
(g) Lift up the vehicle immediately after the meter indicator
light (ATF temperature warning light) comes on.

The A/T OIL TEMP warning light indicates the ATF
temperature according to the following table.
ATF Temp.Less than optimized
temperatureOptimized temperatureMore than optimized
temperature
A/T OIL TEMP warning lightOFFONBlinking

D14137
Refill Plug
Overflow Plug
D14142Control Shaft Lever
± DIAGNOSTICSAUTOMATIC TRANSMISSION
DI±525
719 Author: Date:
2005 SEQUOIA (RM1146U)
(h) Remove the overflow plug and check the fluid level.
Standard:
When ATF overflowsATF level is higher than specification
(Go to step (k))
When ATF does not overflow
ATF level is equal to or lower than
specification
(Go to step (i))
HINT:

ºOverflowº indicates the condition under which ATF
drains out from the overflow tube.

The capacity of the overflow tube is approximately 3 cc.
If the amount of drained ATF is little, only the fluid remain-
ing in the tube has drained out. This condition is not con-
sidered as ºoverflowº.
(i) Remove the refill plug.
(j) Add ATF through the refill hole until it flows out from the
overflow hole.
Fluid type: Toyota genuine ATF WS
(k) When the draining ATF has become a trickle, install the
overflow plug with a new gasket.
(l) Install the refill plug if removed.
(m) Lower the vehicle.
(n) Turn the ignition switch off to stop the engine.
2. CHECK FLUID CONDITION
If the fluid smells burnt or is black, replace it (see step 6).
3. INSPECT AND ADJUST SHIFT LEVER POSITION
(a) When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator comes on in accordance with the shift lever position.
If the indicator and shift lever position do not match, carry out
the following adjustment procedures.
(1) Remove the nut and disconnect the shift control
cable from the control shaft lever.
(2) Move the control shaft fully rearward.
(3) Return the control shaft lever 2 notches to the N
position.
(4) Set the shift lever to the N position.
(5) Connect the shift control cable and temporarily
install the control shaft lever nut.
(6) While holding the shift lever lightly toward the R
position side, tighten the control shaft lever nut.
Torque: 14.5 N´m (148 kgf´cm, 11 ft´lbf)