TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine SA0384
Air FilterE
F
SA0385
Air FilterE
F
SA0375
1
2 3
4
61
23
4
6
Z04174
Z04175
− SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
SA−71
1996 TOYOTA T100 (RM449U)
(b) Connect the battery to the solenoid.
Check that air flows from the port E to port F.
Check that air does not flow from the port E to the air filter.
(c) Disconnect the battery positive voltage from the solenoid.
Check that air flows from the port E to the air filter.
Check that air does not flow from the port E to port F.
5. INSPECT A.D.D. RELAY
(a) Using an ohmmeter, check that continuity exists between
terminals 1 and 3.
(b) Using an ohmmeter, check that continuity exists between
terminals 2 and 6.
(c) Connect the positive (+) lead from the battery to terminal
6 and the negative (−) lead to terminal 2.
(d) Using an ohmmeter, check that continuity exists between
terminals 1 and 4.
6. INSPECT A.D.D. INDICATOR SWITCH
(a) Using an ohmmeter, check that continuity exists between
terminals when the switch when the switch is pushed (dif-
ferential connected position).
(b) Using an ohmmeter, check that continuity doesn’t exists
when the switch is free (differential disconnected posi-
tion).
7. INSPECT TRANSFER INDICATOR SWITCH
(a) Using an ohmmeter, check that there is continuity be-
tween terminals between terminals when the switch is
pushed (transfer 4WD position).
(b) Using an ohmmeter, check that there is continuity be-
tween terminals when switch is free (transfer H2 position).

Downloaded from www.Manualslib.com manuals search engine SA0GC−07
SA−72
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
1511 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SHOCK ABSORBER (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GD−01
R03309
W00406
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
SA−73
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE SHOCK ABSORBER
(a) Remove the 2 bolts and disconnect the shock absorber
lower side from the lower suspension arm.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(b) Hold the shock absorber and remove the set nut, 2 retain-
ers, cushion and shock absorber.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Remove the 2 retainers and cushion from the shock ab-
sorber.

Downloaded from www.Manualslib.com manuals search engine SA0GE−01
SA0039
SA−74
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber piston rod and check
that there is no abnormal resistance or unusual operation
sound.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When discarding the shock absorber, see DISPOSAL on
page SA−75.

Downloaded from www.Manualslib.com manuals search engine SA0GF−01
SA0040
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
SA−75
1996 TOYOTA T100 (RM449U)
DISPOSAL
1. FULLY EXTEND SHOCK ABSORBER ROD
2. DRILL HOLE TO REMOVE GAS FROM CYLINDER
Using a drill, make a hole in the cylinder, as shown to remove
the gas inside.
CAUTION:
The discharged gas is harmless, but be careful of chips
which may fly up when drilling.

Downloaded from www.Manualslib.com manuals search engine SA0GG−01
SA−76
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−73).

Downloaded from www.Manualslib.com manuals search engine SA0GH−02
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
SA−77
1516 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SHOCK ABSORBER (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GI−01
R04246
SA−78
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE SHOCK ABSORBER
(a) Remove the nut and washer, and disconnect the shock
absorber lower side from the lower suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
(b) Hold the shock absorber and remove the nut, retainer,
cushion and shock absorber.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Remove the 2 retainers and cushion from the shock ab-
sorber.

Downloaded from www.Manualslib.com manuals search engine SA0GJ−01
R04270
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
SA−79
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber piston rod and check
that there is no abnormal resistance or unusual operation
sound.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When discarding the shock absorber, see DISPOSAL on
page SA−80.

Downloaded from www.Manualslib.com manuals search engine SA0GK−01
R04271
SA−80
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
1996 TOYOTA T100 (RM449U)
DISPOSAL
1. FULLY EXTEND SHOCK ABSORBER ROD
2. DRILL HOLE TO REMOVE GAS FROM CYLINDER
Using a drill, make a hole in the cylinder, as shown to remove
the gas inside.
CAUTION:
The discharged gas is harmless, but be careful of chips
which may fly up when drilling.