TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine SA0GL−01
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
SA−81
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−78).

Downloaded from www.Manualslib.com manuals search engine SA0GM−07
SA−82
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (2WD)
1521 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT TORSION BAR SPRING (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GN−01
FA0037
A
R04273
R12264
LeftRight
R04275
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (2WD)
SA−83
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. MEASURE PROTRUDING BOLT END ”A” AS SHOWN
HINT:
Use this measurement for reference when adjusting the
vehicle height.
After stabilizing the suspension, adjust the vehicle height
by turning the adjusting nut (See page SA−7).
3. LOOSEN ADJUSTING NUT AND REMOVE ANCHOR
ARM
HINT:
At the time of installation, tighten the adjusting nut to the bolt
protrusion length is of before removal.
4. REMOVE TORSION BAR SPRING
HINT:
At the time of installation, please refer to the following items.
There are left and right matchmarks on the rear end of the
torsion bar springs.
Be careful not to interchange them.
Apply a light coat of MP grease to the spline of the torsion
bar spring.
5. REMOVE TORQUE ARM
Remove the 2 torque arm mounting nuts.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0GO−01
SA−84
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−83).
AFTER INSTALLATION CHECK FRONT WHEEL ALIGNMENT (See page SA−7)

Downloaded from www.Manualslib.com manuals search engine SA0GP−02
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (4WD)
SA−85
1524 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT TORSION BAR SPRING (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GQ−01
FA0037
A
R12267
Left Right
R04377
SA−86
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. MEASURE PROTRUDING BOLT END ”A” AS SHOWN
HINT:
Use this measurement for reference when adjusting the
vehicle height.
After stabilizing the suspension, adjust the vehicle height
by turning the adjusting nut (See page SA−10).
3. LOOSEN ADJUSTING NUT, REMOVE ANCHOR AND
TORSION BAR SPRING
HINT:
At the time of installation, please refer to the following items.
Tighten the adjusting nut to the bolt protrusion length is
of before removal.
There are left and right matchmarks on the rear end of the
torsion bar springs.
Be careful not to interchange them.
Apply a light coat of MP grease to the spline of the torsion
bar spring.
4. REMOVE TORQUE ARM
Remove the 2 torque arm mounting nuts.
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0GR−01
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (4WD)
SA−87
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−86).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−10)

Downloaded from www.Manualslib.com manuals search engine SA0GS−07
SA−88
− SUSPENSION AND AXLEFRONT STRUT BAR (2WD)
1527 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT STRUT BAR (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GT−01
FA0138
Matchmarks
R04244
R03328
R12936
− SUSPENSION AND AXLEFRONT STRUT BAR (2WD)
SA−89
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE ENGINE UNDER COVER
3. PLACE MATCHMARKS ON STRUT BAR
Place matchmarks on the strut bar and nut.
4. REMOVE STRUT BAR
(a) Remove the nut, washer, retainer and cushion on the
front side of the strut bar.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
(b) Remove the 2 nuts and disconnect the strut bar from the
lower suspension arm.
Torque: 75 N·m (760 kgf·cm, 55 ft·lbf)
(c) Remove the collar, cushion, retainer and strut bar.
(d) Remove the nut from the strut bar.
HINT:
At the time of installation, if using a new strut bar, set the rear
side nut to the standard distance.
Standard distance: 423 mm (16.65 in.)

Downloaded from www.Manualslib.com manuals search engine SA0GU−01
SA−90
− SUSPENSION AND AXLEFRONT STRUT BAR (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−89).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−7)