TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine BE03O−04
N13075
Power Window Master Switch
Ignition Switch
Power Window Switch
Power Window Motor Door Lock Control RelayJunction Block No.1
 GAUGE Fuse
 POWER WINDOW Fuse BE−46
− BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1846 Author: Date:
1996 TOYOTA T100 (RM449U)
POWER WINDOW CONTROL SYSTEM
LOCATION

Downloaded from www.Manualslib.com manuals search engine Z09295 N05998
e−10−2
BE03P−02
Z09296 N0599
e−5−2
− BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE−47
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT POWER WINDOW MASTER SWITCH CON-
TINUITY
Driver ’s switch: Window unlock
Switch positionTester connectionSpecified condition
UP4 − 6, 3 − 9Continuity
OFF3 − 4 − 6Continuity
DOWN3 − 6, 4 − 9Continuity
Driver ’s switch: Window lock
Switch positionTester connectionSpecified condition
UP3 − 9, 4 − 6Continuity
OFF3 − 4 − 6Continuity
DOWN3 − 6, 4 − 9Continuity
Passenger ’s switch: Window unlock
Switch positionTester connectionSpecified condition
UP6 − 7, 9 − 10Continuity
OFF−No continuity
DOWN7 − 9, 6 − 10Continuity
Passenger ’s switch: Window lock
Switch positionTester connectionSpecified condition
UP9 − 10Continuity
OFF7 − 10Continuity
DOWN7 − 9Continuity
If continuity is not as specified, replace the switch.
2. INSPECT POWER WINDOW SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
UP1 − 2, 3 − 4Continuity
OFF1 − 2, 3 − 5Continuity
DOWN3 − 5, 1 − 4Continuity
If continuity is not as specified, replace the switch.

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Z14793 N06024 N13100
Z14794 N06026 N13101
Z14795 N06025 N13100
Z04612 BE2654 BE2890
Wire Harness Side BE−48
− BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
3. Driver ’s Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and negative (−) lead to terminal 1. Check that the motor
turns (moves upward).
(b) Reverse the polarity, check that the motor turns the oppo-
site way (moves downward).
If operation is not as specified, replace the motor.
4. Passenger ’s Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and negative (−) lead to terminal 1. Check that the motor
turns (moves upward).
(b) Reverse the polarity, check that the motor turns the oppo-
site way (moves downward).
If operation is not as specified, replace the motor.
5. Using an ammeter:
INSPECT ONE TOUCH POWER WINDOW
(a) Disconnect the connector the master switch.
(b) Connect the positive (+) lead from the ammeter to termi-
nal 3 on the wire harness side connector and the negative
(−) lead to negative terminal of the battery.
(c) Connect the positive (+) lead from the battery to terminal
4 on the wire harness side connector.

Downloaded from www.Manualslib.com manuals search engine Z04613
Wire Harness Side
BE2656 BE2890
Z04614 BE2654 BE2891
Z04615 BE2656 BE2891
Z04397
Wire Harness
Side
BE2659
BE2615 BE2854
4 3
Z04398
Wire Harness
Side4 3
BE2659
BE2617
BE2895
− BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE−49
1996 TOYOTA T100 (RM449U)
(d) As the window goes down, check that the current in-
creases to approximately 7.0 A.
(e) Check that the current increases to approximately 14.5 A
or more when the window stops going down.
HINT:
The circuit breaker opens some 4 − 40 seconds after the win-
dow stops going down, so that the check must be made before
the circuit breaker operates.
If the operation is as specified, replace the master switch.
6. Using an ammeter with a current−measuring probe:
INSPECT ONE TOUCH POWER WINDOW
(a) Remove the master switch with connector connected.
(b) Attach a current−measuring probe to terminal 3 of the
wire harness.
(c) Turn the ignition switch ON and set the power window
switch in the down position.
(d) As the window goes down, check that the current in-
creases to approximately 7.0 A.
(e) Check that the current increases to approximately 14.5 A
or more when the window stops going down.
HINT:
The circuit breaker opens some 4 − 40 seconds after the win-
dow stops going down, so that the check must be made before
the circuit breaker operates.
If operation is as specified, replace master switch.
7. INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the master switch.
(b) Connect the positive (+) lead from the battery to terminal
3 and the negative (−) lead to terminal 4 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, check that there is a circuit
breaker operation noise within approximately 4 − 40 se-
conds.
(d) Reverse the polarity, check that the window begins to de-
scend within approximately 60 seconds.
If operation is not as specified, replace the motor.

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Door Lock Control Switch
Door Courtesy Switch Junction Block No.1
 GAUGE Fuse
 POWER WINDOW Fuse
Door Lock Control
Relay
Door Lock Motor
 Door Unlock Detection Switch
Ignition Switch
 Key Unlock Warning SwitchDoor Key Lock and Unlock Switch
BE03I−03
BE−50
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
1850 Author: Date:
1996 TOYOTA T100 (RM449U)
POWER DOOR LOCK CONTROL SYSTEM
LOCATION

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BE03J−02
Z09298
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
BE−51
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT DRIVER’S DOOR LOCK CONTROL SWITCH
CONTINUITY
Switch positionTester connectionSpecified condition
LOCK1 − 5
2 − 6Continuity
OFF−No continuity
UNLOCK2 − 5
1 − 6Continuity
If continuity is not as specified, replace the switch.
2. INSPECT PASSENGER’S DOOR LOCK CONTROL
SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK3 − 4Continuity
OFF−No continuity
UNLOCK2 − 4Continuity
If continuity is not as specified, replace the switch.

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LH
Lock
Unlock
RH
Lock
Unlock
Z04374
Z04375
Z04376
BE−52
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
3. INSPECT DOOR KEY LOCK AND UNLOCK SWITCH
CONTINUITY
LH:
Switch positionTester connectionSpecified condition
LOCK5 − 6Continuity
OFF−No continuity
UNLOCK1 − 5Continuity
If continuity is not as specified, replace the switch.
RH:
Switch positionTester connectionSpecified condition
LOCK8 − 7Continuity
OFF−No continuity
UNLOCK4 − 8Continuity
If continuity is not as specified, replace the switch.
4. INSPECT DRIVER’S DOOR LOCK MOTOR OPERA-
TION
(a) Connect the positive (+) lead from the battery to terminal
3 and the negative (−) lead to terminal 7, check that the
door lock link moves to UNLOCK position.
(b) Remove the polarity, check that the door lock link moves
to LOCK position.
If operation is not as specified, replace the door lock assembly.
5. INSPECT PASSENGER’S DOOR LOCK MOTOR OP-
ERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (−) lead to terminal 6, check that the
door lock moves to UNLOCK position.

Downloaded from www.Manualslib.com manuals search engine Z04377
Z09300
Z09301
Z13472
Wire Harness Side
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
BE−53
1996 TOYOTA T100 (RM449U)
(b) Remove the polarity, check that the door lock link moves
to LOCK position.
If operation is not as specified, replace the door lock assembly.
6. INSPECT DRIVER’S DOOR UNLOCK DETECTION
SWITCH OPERATION
Switch positionTester connectionSpecified condition
OFF (Door Lock set to
UNLOCK)−No continuity
ON (Door Lock set to
UNLOCK)4 − 8Continuity
If continuity is not as specified, replace the switch.
7. INSPECT PASSENGER’S DOOR UNLOCK DETEC-
TION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF (Door Lock set to
LOCK)−No continuity
ON (Door Lock set to
UNLOCK)1 − 5Continuity
If continuity is not as specified, replace the switch.
8. INSPECT DOOR LOCK CONTROL RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
3 − GroundDoor lock control switch or passenger’s door key
lock and unlock switch LOCK or OFFNo continuity
3 − GroundDoor lock control switch or passenger’s door key
lock and unlock switch UNLOCKContinuity
4 − GroundDoor lock control switch or door key lock and
unlock switch UNLOCK or OFFNo continuity
4 − GroundDoor lock control switch or door key lock and
unlock switch LOCKContinuity

Downloaded from www.Manualslib.com manuals search engine Z14871
Unlock
16
BE2595 N02970
BE−54
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
1996 TOYOTA T100 (RM449U) 7 − Ground
Passenger’s door courtesy switch OFF
(Door closed)No continuity
7 − GroundPassenger’s door courtesy switch ON
(Door opened)Continuity
9 − GroundDriver’s door lock switch UNLOCKContinuity
9 − GroundDriver’s door lock switch LOCKNo continuity
10 − GroundDriver’s key lock and unlock switch Lock or OFFNo countinuity
10 − GroundDriver’s key lock and unlock switch UNLOCKCountinuity
11 − GroundConstantContinuity
12 − GroundPassenger’s door lock switch UNLOCKContinuity
12 − GroundPassenger’s door lock switch LOCKNo continuity
14 − GroundDriver’s door courtesy switch OFF (Door closed)No continuity
14 − GroundDriver’s door courtesy switch ON (Door opened)Continuity
2 − GroundConstantBattery positive voltage
8 − GroundIgnition switch LOCK or ACCNo voltage
8 − GroundIgnition switch ONBattery positive voltage
13 − GroundKey unlock warning switch OFF
(Ignition key removed)No voltage
13 − GroundKey unlock warning switch ON (Ignition key set)Battery positive voltage
If circuit is as specified, inspect the door lock signal and key−off
power window signal.
9. Door Lock Signal:
INSPECT DOOR LOCK CONTROL RELAY
HINT:
When the relay circuit is as specified, inspect the door lock sig-
nal.
(a) Connect the connector to the relay.
(b) Connect the positive (+) lead from the voltmeter to termi-
nal 1 and the negative (−) lead to terminal 6.
(c) Set the door lock control switch to UNLOCK, check that
the voltage rises from 0 V to battery positive voltage for
approximately 0.2 seconds.

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Lock
16
BE2595 N02427
I02177
(c) Close(d) Open
Z08642
5
11
BE2886 N03190R
− BODY ELECTRICALPOWER DOOR LOCK CONTROL SYSTEM
BE−55
1996 TOYOTA T100 (RM449U)
(d) Reverse the polarity of the voltmeter leads.
(e) Set the door lock control switch to LOCK, check that the
voltage rises from 0 V to battery positive voltage for
approximately 0.2 seconds.
If operation is not as specified, replace the relay.
10. Key−off Power Window Signal:
INSPECT DOOR LOCK CONTROL RELAY
HINT:
When the relay circuit is as specified, inspect the key−off power
window signal.
(a) Connect the connector to the relay.
(b) Connect the positive (+) lead from the voltmeter to termi-
nal 5 and the negative (−) lead to terminal 11.
(c) Close the door with ignition switch turned to LOCK or
ACC, check that the meter needle indicates battery posi-
tive voltage.
(d) Open the door, check that the meter needle indicates 0 V.
(e) Turn the ignition switch ON, check that the meter needle
indicate battery positive voltage again.
If operation is not as specified, replace the relay.