TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine S : Radio + Tape Player U : Radio − Tape Player (Built−in Power Amplifier)
P : Radio − Tape − CD Player (Separate Power Amplifier)
15 Tape Player
No
Radio assembly faulty. CASSETTE TAPE WILL NOT EJECT
Is tape player operating normally?
OK Is radio operating normally?
NG
Check if DOME fuse is OK? Replace fuse.
Is B + applied to power amplifier? Ye s
Ye s
Ye s
Ye s
Ye sNo
No
No Cassette tape jammed.
Tape player faulty. S
UP
S
UPB + wire harness faulty.
Is B + applied to tape player?
Is B + applied to radio assembly?Is there continuity in
B+ wire harness between
power amplifier and
radio assembly.Power amplifier
faulty.
No
Radio assembly faulty. Tape player faulty. S
UP
B + wire harness faulty.
P
SU BE−76
− BODY ELECTRICALAUDIO SYSTEM
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine − BODY ELECTRICALAUDIO SYSTEM
BE−77
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine BE−78
− BODY ELECTRICALAUDIO SYSTEM
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine − BODY ELECTRICALAUDIO SYSTEM
BE−79
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine BE03K−02
Ignition
Switch
Z19225
Radio Assembly
Door Speaker
Tweeter Speaker
Ignition
Switch Extra Cab
Radio Assembly
Door Speaker
Rear Speaker BE−80
− BODY ELECTRICALAUDIO SYSTEM
1996 TOYOTA T100 (RM449U)
LOCATION

Downloaded from www.Manualslib.com manuals search engine BE1PK−02
− BODY ELECTRICALANTENNA
BE−81
1881 Author: Date:
1996 TOYOTA T100 (RM449U)
ANTENNA
INSPECTION
1. INSPECT ANTENNA MOTOR
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (−) lead to terminal 2.
(b) Check that the motor turns (moves upward).
NOTICE:
These tests must be done quickly (within 3 − 5 seconds) to
prevent the coil from burning out.
(c) Then, reverse the polarity, check that the motor turns the
opposite way (moves downward).
NOTICE:
These tests must be done quickly (within 3 − 5 seconds) to
prevent the coil from burning out.
2. INSPECT ANTENNA MOTOR CONTROL RELAY CIR-
CUIT
Disconnect the connector from the relay and inspect the con-
nector on wire harness side, as shown in the chart below.
Tester connectionConditionSpecified condition
2 − 3ConstantContinuity
6 − GroundConstantContinuity
1 − GroundConstantBattery positive voltage
4 − GroundIgnition switch LOCK or ACCNo voltage
4 − GroundIgnition switch ONBattery positive voltage
5 − GroundIgnition switch LOCKNo voltage
5 − GroundIgnition switch ACC or ONBattery positive voltage
7 − GroundIgnition switch LOCKNo voltage
7 − GroundIgnition switch ACC or ON
(Radio switch and cassette OFF)No voltage
7 − GroundIgnition switch ACC or ON
(Radio switch or cassette ON)Battery positive voltage
8 − GroundIgnition switch LOCKNo voltage
If circuit is as specified, replace the relay.

Downloaded from www.Manualslib.com manuals search engine BE1PL−02
BE4671
Antenna Nut
BE5781
BE5780
BE4674
Twist BE−82
− BODY ELECTRICALANTENNA
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE ANTENNA ROD
HINT:
Perform this operation with negative (−) cable connected to the
battery terminal.
(a) Turn the ignition switch to ”LOCK” position.
(b) Remove the antenna nut.
(c) Press the ”AM” buttons on the radio receiver, and simulta-
neously turn the ignition switch to ”ACC” position.
HINT:
The rod will extend fully and be released from the motor
antenna.
After removing the antenna rod, leave the ignition switch
as ”ACC”.
NOTICE:
To prevent body damage when the antenna rod is released,
hold the rod while it comes out.
2. INSTALL ANTENNA ROD
(a) Insert the cable of the rod until it reaches the bottom.
HINT:
When inserting the cable, the teeth on the cable must face to-
ward the front of the vehicle.
(b) Wind the cable to retract the rod by turning the ignition
switch to ”LOCK” position.
HINT:
If the ignition switch is already in ”LOCK” position, perform
step 1 (c) first, then turn the ignition switch to ”ACC” posi-
tion.
In case the cable is not wound, twist it as shown in the il-
lustration.
Even if the rod has not retracted fully, install the antenna
nut and inspect the antenna rod operation. It will finally re-
tract fully.
(c) Inspect the antenna rod operation by pushing the radio
wave band select buttons.

Downloaded from www.Manualslib.com manuals search engine BE03N−09
I01856
Ground
Power Source
(Illumination)(Clock Side) (Wire Harness Side) E
ILL
B
ACCPower Source
(System Operation)
Power Source
(Display Operation)
2
3
4Connector
1 CLOCK WILL NOT OPERATE
I01857
(Clock Side)
(Wire Harness Side)
B + GND
e−4−2−De−4−1−D
Ye s
Ye sNo
No
Is there battery positive voltage between terminal +B and body
ground.
Is there battery positive voltage between terminal GND and body
ground.
Replace clock.Open or short circuit in wire harness between terminal
+B and DOME fuse.
Open circuit in wire harness between terminal
GND and body ground.
− BODY ELECTRICALCLOCK
BE−83
1883 Author: Date:
1996 TOYOTA T100 (RM449U)
CLOCK
TROUBLESHOOTING
HINT:
Troubleshoot the clock according to the table below.
ProblemNo.
Clock will not operate1
Clock loses or gains time2
± 1.5 seconds / day
1. PROBLEM NO.1
(a) Check that the battery positive voltage is 10 − 16 V.
If voltage is not as specified, replace the battery.
(b) Check that the DOME fuse is not blown.
If the fuse is blown, replace the fuse and check for short.
(c) Troubleshoot the clock as follows.
HINT:
Inspect the connector on the wire harness side.

Downloaded from www.Manualslib.com manuals search engine 2 CLOCK LOSES OR GAINS TIME
I01858
(Clock Side)
(Wire Harness Side)
B + GND
e−4−2−D
e−4−1−D
Ye s
Is there battery positive voltage between terminal +B and
body ground.
Adjust or replace clock.Bellow 10 V
Locate cause and repair, or rechange battery.
BE−84
− BODY ELECTRICALCLOCK
1884 Author: Date:
1996 TOYOTA T100 (RM449U)
2. PROBLEM NO.2
(a) Check that the battery positive voltage is 10 − 16 V.
If voltage is not as specified, replace the battery.
(b) Inspect the error of the clock.
Allowable error (per day): ± 1.5 seconds
If the error exceeds the allowable error, replace the clock.
(c) Check that the clock adjusting button is sticking in posi-
tion and has failed to return.
If the error exceeds the allowable error, replace the clock.
(d) Troubleshoot the clock as follows.
HINT:
Inspect the connector on the wire harness side.

Downloaded from www.Manualslib.com manuals search engine BO – BODY

CLIP BO-1
SRS AIRBAG BO-3
FRONT BUMPER BO-4
HOOD BO-5
FRONT DOOR BO-6
FRONT WIPER AND WASHER BO-11
WHEEL ARCH MOULDING BO-16
WINDSHIELD BO-19
QUARTER WINDOW GLASS BO-25
BACK WINDOW GLASS BO-29
INSTRUMENT PANEL BO-34
TAIL GATE BO-41
FRONT SEAT (BENCH TYPE) BO-44
FRONT SEAT (SPLIT BENCH TYPE) BO-45
REAR SEAT BO-46
SEAT BELT BO-47