sensor TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine Q06824
Q06823
Q06822
Q10111
MT−8
− MANUAL TRANSMISSION (R150, R150F)MANUAL TRANSMISSION UNIT (4WD)
1996 TOYOTA T100 (RM449U)
8. REMOVE FRONT EXHAUST PIPE
(a) Remove the 2 nuts, gasket and oxygen sensor.
(b) Remove the 2 bolts, retainer and gasket.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
(c) Remove the 3 bolts and bracket.
Torque: 44 N·m (450 kgf·cm, 33 ft·lbf)
(d) Remove the 3 nuts, front exhaust pipe and 2 gaskets.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
9. REMOVE STARTER
(a) Disconnect the connector and wire from the starter.
(b) Remove the 2 bolts and starter.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
10. RE MO V E STIFFE NE R PLATE (RH AND LH) AND
REAR END PLATE
Remove the 8 bolts, stiffener plate (RH and LH) and rear end
plate.
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
11. REMOVE STABILIZER BAR (See page SA−126)
12. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
13. REMOVE CROSSMEMBER
(a) Remove the 4 set bolts of the engine rear mounting.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(b) Remove the 8 bolts and crossmember.
Torque: 95 N·m (970 kgf·cm, 70 ft·lbf)
14. REMOVE TRANSMISSION WITH TRANSFER
(a) Remove the 6 transmission mounting bolts from the en-
gine.
Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
(b) Disconnect the 3 wire clamps from the transmission.
(c) Pull out the transmission with the transfer down and to-
ward the rear.
15. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine AT – AUTOMATIC TRANSMISSION

AUTOMATIC TRANSMISSION SYSTEM AT-1
EXTENSION HOUSING OIL SEAL
(A340E) AT-3
SENSOR ROTOR (A340E) AT-4
SPEEDOMETER DRIVEN GEAR AT-8
VEHICLE SPEED SENSOR AT-10
PARK/NEUTRAL POSITION (PNP)
SWITCH AT-11
VALVE BODY ASSEMBLY AT-12
PARKING LOCK PAWL AT-17
THROTTLE CABLE AT-18
SHIFT LOCK SYSTEM AT-19
AUTOMATIC TRANSMISSION UNIT
(A340E) AT-26
AUTOMATIC TRANSMISSION UNIT
(A340F) AT-33
TORQUE CONVERTER CLUTCH AND
DRIVE PLATE AT-38

Downloaded from www.Manualslib.com manuals search engine AT023−02
Q06961
3RZ−FE
Z14780
5VZ−FE
Q06981
AT−4
− AUTOMATIC TRANSMISSIONSENSOR ROTOR (A340E)
1345 Author: Date:
1996 TOYOTA T100 (RM449U)
SENSOR ROTOR (A340E)
ON−VEHICLE REPAIR
1. REMOVE PROPELLER SHAFT (See page PR−3)
2. DISCONNECT SPEEDOMETER CABLE AND RE-
MOVE SPEEDOMETER DRIVEN GEAR
(See page AT−8)
3. REMOVE NO.2 VEHICLE SPEED SENSOR
(See page AT−10)
4. JACK UP TRANSMISSION SLIGHTLY
Securely support the transmission on a transmission jack. Lift
the transmission slightly from the crossmember.
5. 3RZ−FE:
REMOVE REAR MOUNTING BRACKET FROM REAR
SUPPORT MEMBER
Remove the 7 bolts from the rear mounting bracket.
6. 5VZ−FE:
REMOVE REAR MOUNTING BRACKET FROM REAR
SUPPORT MEMBER
Remove the 8 bolts from the rear mounting bracket.
7. REMOVE REAR MOUNTING INSULATOR FROM
EXTENSION HOUSING
Remove the 4 bolts and the engine rear mounting insulator from
the extension housing.

Downloaded from www.Manualslib.com manuals search engine AT4357
Q00627
Q00626
3RZ−FE
Q07626
5VZ−FE
Q00626
3RZ−FE
− AUTOMATIC TRANSMISSIONSENSOR ROTOR (A340E)
AT−5
1346 Author: Date:
1996 TOYOTA T100 (RM449U)
8. REMOVE EXTENSION HOUSING AND GASKET
Remove the 6 bolts. If necessary, tap the extension housing
with a plastic hammer or a block of wood to loosen it.
9. REMOVE SPEEDOMETER DRIVE GEAR AND BALL
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the speedometer drive gear and ball.
10. 3RZ−FE:
REMOVE SENSOR ROTOR
(a) Remove the sensor rotor and key.
(b) Using snap ring pliers, remove the snap ring.
11. 5VZ−VE:
REMOVE SENSOR ROTOR
(a) Using a hammer handle, remove the sensor rotor from the
output shaft.
(b) Remove the lock ball.
12. 3RZ−FE:
INSTALL SENSOR ROTOR
(a) using snap ring pliers, install the snap ring.
(b) Install the key and sensor rotor.

Downloaded from www.Manualslib.com manuals search engine D00779
5VZ−FE
D00780
AT4357
Q06981
AT−6
− AUTOMATIC TRANSMISSIONSENSOR ROTOR (A340E)
1347 Author: Date:
1996 TOYOTA T100 (RM449U)
13. 5VZ−FE:
INSTALL SENSOR ROTOR
Install the lock ball and sensor rotor.
14. INSTALL SPEEDOMETER DRIVE GEAR AND BALL
(a) Install the speedometer drive gear and ball.
(b) Using a snap ring expander, install the snap ring.
15. INSTALL EXTENSION HOUSING AND GASKET
(a) Apply sealant or equivalent to the 6 bolts.
Sealant:
Part No. 08833 − 00080, THREE BOND 1344, LOCTITE
242 or equivalent
(b) Install the extension housing with a new gasket to the
case.
(c) Install the 6 bolts.
Torque: 36 N·m (370 kgf·cm, 27 ft·lbf)
16. INSTALL REAR MOUNTING INSULATOR TO EXTEN-
SION HOUSING
Install the engine rear mounting insulator with the 4 bolts.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine Q06961
3RZ−FE
Z14780
5VZ−FE
− AUTOMATIC TRANSMISSIONSENSOR ROTOR (A340E)
AT−7
1348 Author: Date:
1996 TOYOTA T100 (RM449U)
17. 3RZ−FE:
INSTALL REAR MOUNTING BRACKET TO REAR SUP-
PORT MEMBER
Install the 7 bolts to the rear mounting bracket.
Torque:
Rear mounting side: 18 N·m (185 kgf·cm, 13 ft·lbf)
Frame side: 58 N·m (590 kgf·cm, 42 ft·lbf)
18. 5VZ−FE:
INSTALL REAR MOUNTING BRACKET TO REAR SUP-
PORT MEMBER
Install the 8 bolts from the rear mounting bracket.
Torque:
Rear mounting side: 18 N·m (185 kgf·cm, 13 ft·lbf)
Frame side: 58 N·m (590 kgf·cm, 42 ft·lbf)
19. INSTALL NO.2 VEHICLE SPEED SENSOR
(See page AT−10)
20. INSTALL SPEEDOMETER DRIVEN GEAR AND CON-
NECT SPEEDOMETER CABLE (See page AT−8)
21. INSTALL PROPELLER SHAFT (See page PR−9)

Downloaded from www.Manualslib.com manuals search engine AT01X−01
Z14781
A340E
Z14782
A340F AT−10
− AUTOMATIC TRANSMISSIONVEHICLE SPEED SENSOR
1351 Author: Date:
1996 TOYOTA T100 (RM449U)
VEHICLE SPEED SENSOR
ON−VEHICLE REPAIR
1. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR
2. REMOVE NO.2 VEHICLE SPEED SENSOR
(a) A340E:
Remove the bolt and No.2 vehicle speed sensor.
(b) A340F:
Remove the bolt and No.2 vehicle speed sensor.
(c) Remove the O−ring from it.
3. INSTALL NO.2 VEHICLE SPEED SENSOR
(a) Cost a new O−ring with ATF and install it to the vehicle
speed sensor.
(b) Install the speed sensor and torque the bolt.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
4. CONNECT NO.2 VEHICLE SPEED SENSOR CONNEC-
TOR

Downloaded from www.Manualslib.com manuals search engine AT02B−02
Q06797
Q06962
3RZ−FE AT−28
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE ATF LEVEL GAUGE
2. REMOVE ENGINE UNDER COVER
3. DISCONNECT THROTTLE CABLE
(a) Loosen the nut and disconnect the cable.
(b) Remove the throttle cable from the clamps.
4. 5VZ−FE:
REMOVE NO.1 THROTTLE CABLE CLAMP
Remove the 2 nuts and No.1 throttle cable clamp.
5. JACK UP VEHICLE
6. REMOVE OIL FILLER PIPE
Remove the bolt and oil filler pipe with the O−ring.
HINT:
At the time of reassembly, please refer to the following item.
Replace used O−ring with a new one.
7. REMOVE PROPELLER SHAFT (See page PR−3)
8. 3RZ−FE:
REMOVE FRONT EXHAUST PIPE
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 bolts and retainer.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
(c) Loosen the clamp bolt and disconnect the clamp from the
support bracket.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
(d) Remove the 2 bolts and support bracket.
Torque: 71 N·m (730 kgf·cm, 53 ft·lbf)
(e) Remove the 3 nuts, front exhaust pipe and 3 gaskets.
Torque: 62 N·m (630 kgf·cm, 40 ft·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Replace the used 3 gaskets with new ones.

Downloaded from www.Manualslib.com manuals search engine Q06796
5VZ−FE
Q06806
Z18883
A
B
C
Q06986
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
AT−29
1996 TOYOTA T100 (RM449U)
9. 5VZ−FE:
REMOVE FRONT EXHAUST PIPE
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 bolts and retainer.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
(c) Remove the 3 bolts and support bracket.
Torque: 44 N·m (450 kgf·cm, 33 ft·lbf)
(d) Remove the 3 nuts, front exhaust pipe and 3 gaskets.
Torque: 62 N·m (630 kgf·cm, 40 ft·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Replace the used 3 gaskets with new ones.
10. DISCONNECT SPEEDOMETER CABLE
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the cable.
11. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR AND SOLENOID CONNECTOR
12. REMOVE CROSS SHAFT
(a) Remove the clip and disconnect the No.2 gear shifting
rod.
(b) Remove the nut, washer, 4 bolts and the cross shaft.
Torque:
A (Transmission side): 13 N·m (130 kgf·cm, 9 ft·lbf)
B (Frame side): 28 N·m (290 kgf·cm, 21 ft·lbf)
C (Nut): 13 N·m (130 kgf·cm, 9 ft·lbf)
13. REMOVE OIL COOLER PIPE
(a) Remove the bolts and 3 clamps.
(b) Disconnect the 2 oil cooler pipes.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine Z15673
3RZ−FE
5VZ−FE
Q06810
3RZ−FE
Z14791
5VZ−FE
Q02647
AT−30
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
1996 TOYOTA T100 (RM449U)
14. DISCONNECT ATF TEMPERATURE SENSOR
15. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
16. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter connector.
17. REMOVE FRONT STABILIZER BAR
(See page SA−124)
18. 3RZ−FE:
REMOVE REAR END PLATE
Remove the 4 bolts, 2 nuts and rear end plate.
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
19. 5VZ−FE:
REMOVE REAR END PLATE
Remove the 4 nuts, bolts and rear end plate.
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
20. 3RZ−FE:
DISCONNECT REAR MOUNTING INSULATOR
Remove the 3 bolts and disconnect the rear mounting insulator.
Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)
21. 5VZ−FE:
DISCONNECT REAR MOUNTING INSULATOR
Remove the 4 bolts and disconnect the rear mounting insulator.
Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)
22. JACK UP TRANSMISSION
23. REMOVE TRANSMISSION WITH ENGINE
(a) Turn the crankshaft to gain access to each bolt, remove
the 6 bolts with holding the crankshaft pully bolt with a
wrench.
Torque: 41 N·m (420 kgf·cm, 30 ft·lbf)
(b) Disconnect the wire harness and connectors from the
transmission.
(c) Remove the transmission with the engine from the ve-
hicle. (See page 3RZ−FE EM−65, 5VZ−FE EM−65)