TOYOTA TERCEL 1996 Service Repair Manual

BE0R9-02
Z16294
N15560
N15561
Battery positive voltage
0 V 3.3 ± 1 sec.
N06459
BE-30
- BODY ELECTRICALWIPER AND WASHER SYSTEM
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT WIPER AND WASHER SWITCH CONTINU-
ITY
Switch positionTester connectionSpecified condition
Wiper OFF7 - 16Continuity
Wiper INT7 - 16Continuity
Wiper LO7 - 17Continuity
Wiper HI8 - 17Continuity
Washer ON2 - 11Continuity
If continuity is not as specified, replace the switch.
2. INSPECT INTERMITTENT OPERATION
(a) Turn the wiper switch to INT position.
(b) Connect the positive (+) lead from the battery to terminal
17 and the negative (-) lead to terminal 2.
(c) Connect the positive (+) lead from the voltmeter to termi-
nal 7 and the negative (-) lead to terminal 2, and check
that the meter needle indicates battery positive voltage.
(d) After connecting terminal 16 to terminal 17, connect 17 to
terminal 2.
Then, check that the voltage rises from 0 volt to battery
positive voltage within time as follows.
If operation is not as specified, replace the switch.
3. INSPECT WIPER MOTOR OPERATION
(a) Inspect the motor operation at low speed.
Connect the positive (+) lead from the battery to terminal
3 and the negative (-) lead from the battery to terminal 1,
and check that the motor operates at low speed.
If operation is not as specified, replace the motor.

N06460
N06461
N06462
BE4117
- BODY ELECTRICALWIPER AND WASHER SYSTEM
BE-31
1996 TERCEL (RM440U)
(b) Inspect the motor operation at high speed.
Connect the positive (+) lead from the battery to terminal
2 and the negative (-) lead from the battery to terminal 1,
and check that the motor operates at high speed.
If operation is not as specified, replace the motor.
(c) Inspect the motor operation when stopping it.
(1) Operate the motor at low speed and stop the motor
operation anywhere except at the stop position by
disconnecting positive (+) lead from terminal 3.
(2) Connect terminals 3 and 5.
(3) Connect the positive (+) lead from the battery to ter-
minal 6 and the negative (-) lead from the battery
to terminal 1, and check that the motor stops run-
ning at the stop position after the motor operates
again.
If operation is not as specified, replace the motor.
4. INSPECT WASHER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 2 and
the negative (-) lead to terminal 1, and check that the motor op-
erates.
NOTICE:
These tests must be performed quickly (within 20 seconds)
to prevent the coil from burning out.
If operation is not as specified, replace the motor.

BE26P-01
BE-32
- BODY ELECTRICALCOMBINATION METER
1054 Author
: Date
:
1996 TERCEL (RM440U)
COMBINATION METER
ON-VEHICLE INSPECTION
1. INSPECT SPEEDOMETER ON-VEHICLE
Using a speedometer tester, inspect the speedometer for allowable indication error and check the operation
of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indication error.
If error is excessive, replace the speedometer.
USA (mph)CANADA (km/h)
Standard indication Allowable rangeStandard indication Allowable range
20 18 - 24 20 16 - 26
40 38 - 45 40 38 - 48
60 59 - 67 60 56 - 69
80 79 - 88 80 76 - 90
100 100 - 110 100 96 - 110
120 114 - 131
140 134 - 152
160 152 - 174
2. INSPECT TACHOMETER
(a) Connect a tune-up test tachometer, and start the engine.
NOTICE:
Reversing the connection of the tachometer will damage the transistors and diodes inside. When re-
moving or installing the tachometer, be careful not to drop or subject it to heavy shocks.
(b) Compare the tester and tachometer indications.
DC 13.5 V 25°C (68°F)
Standard indication (rpm)Allowable range (rpm)
700610 - 750
3,0002,850 - 3,150
5,0004,850 - 5,150
7,0006,790 - 7,210
If error is excessive, replace the tachometer.

BE0RA-02
I05953
Combination Meter

Meter CircuitDoor Lock Control Relay or Theft Deterrent ECU
ECM
Ignition Switch Rheostat Light Control Volume
ABS ECUBrake Fluid Level Warning Switch
Engine Room R/B

DOME Fuse
I/P J/B

Integration Relay

GAUGE Fuse

IGN Fuse

TURN Fuse

TAIL FuseAirbag Sensor Assembly
Parking Brake Switch
- BODY ELECTRICALCOMBINATION METER
BE-33
1996 TERCEL (RM440U)
LOCATION

I05919
Door Courtesy Switches Seat Belt
Retractor Switch
Fuel Sender Gauge

Fuel Level Warning Switch
Engine Coolant Temperature Gauge
Low Oil Pressure Warning Switch
Park/Neutral Position SwitchDoor Courtesy Switches
BE-34
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)

BE1OR-01
Z16434
w/o Tachometer
Connector ºAº
Bulb Check Relay
Bulb Check Relay w/ TachometerConnector ºBº
Connector ºCº
Connector ºAºConnector ºCº
Connector ºBº
- BODY ELECTRICALCOMBINATION METER
BE-35
1996 TERCEL (RM440U)
CIRCUIT

I16684
No.Wiring Connector Side
1
2
3
4
5
6
7GAUGE Fuse
10
11
12
13
1
2
3
4
5
7
8
1
2
3
4
5
6
7
8
9
10Generator
IGN Fuse
SRS Fuse
Airbag Sensor Assembly
Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Igniter
TAIL Fuse
Door Courtesy Switch
DOME Fuse
Fuel Level Warning Switch
Engine Coolant Temperature Sender Gauge
ABS ECU
ECM
O/D Off Switch
Light Control Rheostat
Ground
Headlight Dimmer Switch
Turn Signal Switch (Left) Ground
Fuel Sender Gauge
Theft Deterrent ECU
Speed Control Unit
Ground
Starter Relay
Brake Fluid Level Warning Switch
and Parking Brake Switch
Turn Signal Switch (Right) A
B
C
F
E
T: Fuel Receiver Gauge
: Engine Coolant Temperature Receiver Gauge
: Tachometer
Hi-Grade
SRS Warning Illumination Open Door Warning Hi-Beam Indicator Security Indicator Left Turn Indicator Right Turn Indicator Discharge Warning Seat Belt Warning O/D Off Indicator Brake WarningBulb Check Relay Malfunction Indicator Low Oil Pressure Warning ABS Warning Fuel Lever Warning Speed Sensor
A5 B7 A12 C2 A2
A6
B5 C9 B4 A7 B3 B1 A10 B8 B9 C7 C4
A4 A11 A13C1 C5C3 C10A3 C8C6 A1TE F BE-36
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)

I16685
No.Wiring Connector Side
1
2
3
4
5
6
7GAUGE Fuse
10
11
12
13
1
3
4
5
7
1
2
3
4
5
6
7
8
9
10Generator
IGN Fuse
SRS Fuse
Airbag Sensor Assembly
Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Igniter
TAIL Fuse
Door Courtesy Switch
DOME Fuse
Fuel Level Warning Switch
ABS ECU
ECM
O/D Off Switch
Light Control Rheostat
Headlight Dimmer Switch
Turn Signal Switch (Left) Ground
Fuel Sender Gauge
Theft Deterrent ECU
Speed Control Unit
Ground
Starter Relay
Brake Fluid Level Warning Switch
and Parking Brake Switch
Turn Signal Switch (Right) A
B
C
F
E
T: Fuel Receiver Gauge
: Engine Coolant Temperature Receiver Gauge
: Tachometer
8
9Ground
Engine Coolant Temperature Sender Gauge
A4 A11 A13C1 C5C3 C10A3 C8C6 A1
A5 B7 A12 C2 A2
A6
B5 C9 B4 A7 B3 B1 A10 A8 A9 C7 C4
SRS Warning Illumination Open Door Warning Hi-Beam Indicator Security Indicator Left Turn Indicator Right Turn Indicator Discharge Warning Seat Belt Warning O/D Off Indicator Brake WarningBulb Check Relay Malfunction Indicator Low Oil Pressure Warning ABS Warning
Fuel Lever Warning Speed Sensor TE F Lo-Grade
- BODY ELECTRICALCOMBINATION METER
BE-37
1996 TERCEL (RM440U)

BE26Q-01
N12803N12541I22670
w/ Tachometer
A
B
w/o Tachometer
A
B
N13601
Ignition
Switch
BatteryFuel
Receiver
Gauge
Z08460
N12804
A
BC
DE F BE-38
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT VEHICLE SPEED SENSOR OPERATION
Check that there is continuity between terminals A and B four
times for every revolution of the speedometer shaft.
If operation is not as specified, replace the speedometer.
2. INSPECT FUEL RECEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates EMPTY.
(c) Connect terminals 5 and 6 on the wire harness side con-
nector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves towards the full
side.
HINT:
Because of the silicon oil in the gauge, it will take a short time
for needle to stabilize.
If operation is not as specified, inspect the receiver gauge resis-
tance.
3. INSPECT FUEL RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
w/ Tachometer:
Between terminalsResistance (W)
A - BApprox. 115.8
A - CApprox. 177.2
B - CApprox. 61.4

N12805
A
BC
N15789
EF
1/256
Z08044
Ignition
Switch
BatteryWarning Light
N13602
1
4
- BODY ELECTRICALCOMBINATION METER
BE-39
1996 TERCEL (RM440U)
w/o Tachometer:
Between terminalsResistance (W)
A - BApprox. 171.2
A - CApprox. 272.8
B - CApprox. 101.6
If resistance value is not as specified, replace the receiver
gauge.
4. INSPECT FUEL SENDER GAUGE RESISTANCE
Measure the resistance between Red Cable and Black Cable.
Float position : mm (in.)Resistance (W)
F : Approx. 13.0 ± 3
(0.512 ± 0.118)3 ± 1.0
1/2 : Approx. 61.0 (2.402)29 ± 4.8
E : Approx. 124.0 ± 3
(4.882 ± 0.118)110 ± 7.7
If resistance value is not as specified, replace the sender
gauge.
5. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does no light up, test the bulb.
6. INSPECT FUEL LEVEL WARNING SWITCH
OPERATION
(a) Apply battery positive voltage between terminals and
through a 3.4 W test bulb, check that the bulb lights up.
HINT:
It will take a short time for bulb to light up.