TOYOTA TERCEL 1996 Service Repair Manual

BO33M-01
Z16246
178.4 mm
(7.024 in.) BO-20
- BODYREAR DOOR
1996 TERCEL (RM440U)
REPLACEMENT
1. REMOVE GLASS CHANNEL WITH SCREWDRIVER
OR LIKE OBJECT
2. APPLY SOAPY WATER TO INSIDE OF WEATH-
ERSTRIP
3. INSTALL CHANNEL BY TAPPING IT WITH PLASTIC
HAMMER

BO33L-01
Z15107
Z15108
- BODYREAR DOOR
BO-21
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Upper Side:
Loosen the body side hinge nuts to adjust.
(b) Lower Side:
Loosen the body side hinge bolts to adjust.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
3. ADJUST DOOR LOCK STRIKER (See page BO-14)

BO33N-01
BO-22
- BODYREAR DOOR
1996 TERCEL (RM440U)
REASSEMBLY
Reassembly is in the reverse order of disassembly procedure (See page BO-17).

N15358
BO33O-01
H04284
SST
- BODYLUGGAGE COMPARTMENT DOOR
BO-23
111 7 Author
: Date
:
1996 TERCEL (RM440U)
LUGGAGE COMPARTMENT DOOR
REMOVAL
1. REMOVE TORSION BAR FROM LUGGAGE
COMPARTMENT DOOR HINGE
(a) Install SST to the torsion bar of the hinge side.
SST 09804-24010
(b) Push down on SST, and pull the luggage compartment
door hinge from the torsion bar.
(c) Slowly lift SST, and remove the torsion bar with SST from
the torsion bar bracket.
(d) Remove the torsion bar from the center bracket.
(e) Do the same for the other side.
2. REMOVE LUGGAGE COMPARTMENT DOOR

BO33P-01
H04285
BO1474
BO-24
- BODYLUGGAGE COMPARTMENT DOOR
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) For forward/rearward and left/right adjustments, loosen
the bolts.
(b) For vertical adjustment of front end of door, increase or
decrease the number of washers.
2. ADJUST LOCK AND STRIKER
Loosen the mounting bolts to adjust the lock and striker.

BO33Q-01
- BODYLUGGAGE COMPARTMENT DOOR
BO-25
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal procedure (See page BO-23).

BO1HP-02
Z16116
Wiper Link Cowl Louver
Wiper MotorCap
Wiper Arm
Wiper Arm
Cap
BO-26
- BODYFRONT WIPER AND WASHER
1120 Author
: Date
:
1996 TERCEL (RM440U)
FRONT WIPER AND WASHER
COMPONENTS

BO33R-01
N12056
- BODYFRONT WIPER AND WASHER
BO-27
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE WIPER ARMS
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR
(a) Disconnect the connector, then unfasten the 4 bolts.
(b) Connect the claw of the wiper link to the panel.
(c) Disconnect the motor from the wiper link and remove it.
4. REMOVE WIPER LINK
(a) Remove the 6 bolts.
(b) Remove the wiper link through the service hole.
5. REMOVE WIPER LINK
6. REMOVE WINDOW WASHER NOZZLE

BO33S-01
N15577
A
C
BA
B
D E
BE3367
2 ~ 2.5 mm
(0.079 ~ 0.098 in.)
0.7 ~ 0.75 mm
(0.028 ~ 0.030 in.) BO-28
- BODYFRONT WIPER AND WASHER
1996 TERCEL (RM440U)
ADJUSTMENT
1. INSPECT WASHER NOZZLE
(a) While operating the washer, check whether the upper
point where the washer fluid hits the windshield and the
upsurge area are within the range indicated by the
hatched line.
A: Approx. 150 mm (5.91 in.)
B: Approx. 50 mm (1.99 in.)
C: Approx. 0 - 50 mm (0 - 1.99 in.)
D: Approx. 30 mm (1.18 in.)
E: Approx. 20 mm (0.79 in.)
(b) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass which is wiped by the wiper blades).
2. ADJUST WASHER NOZZLE
Using a tool like that one shown in the illustration, change the
direction of the nozzle hole to adjust the point where washer
fluid hits the windshield.

BO33T-01
- BODYFRONT WIPER AND WASHER
BO-29
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal procedure (See page BO-27).