TOYOTA TUNDRA 2002 1.G Owners Manual

’02 TUNDRA_U (L/O 0108)
2742002 MY TUNDRA_U (OM 34417U)
Dimensions
TWOWHEEL DRIVE MODELSFOURWHEEL DRIVE MODELS
Standard cab modelsAccess cab modelsStandard cab modelsAccess cab models
Overall length mm (in.)5525 (217.5)5525 (217.5)5525 (217.5)5525 (217.5)
Overall width mm (in.)1910 (75.2)1910 (75.2)
1940 (76.4)∗
1
2015 (79.3)∗2
1910 (75.2)
1940 (76.4)∗2
1910 (75.2)
1940 (76.4)∗1
2015 (79.3)∗2
Overall height∗3mm (in.)1800 (70.9)
1800 (70.9)∗4
1805 (71.1)∗5
1810 (71.3)∗6
1815 (71.5)∗7
1830 (72.0)∗8
1815 (71.5)
1820 (71.7)∗4
1825 (71.9)∗5
1830 (72.0)∗6
1835 (72.2)∗7
Wheelbase mm (in.)3260 (128.3)3260 (128.3)3260 (128.3)3260 (128.3)
Front treadmm (in.)1680 (66.1)1675 (65.9)∗
8
1680 (66.1)1675 (65.9)1675 (65.9)
Rear tread mm (in.)1648 (64.9)1648 (64.9)1648 (64.9)1648 (64.9)
∗
1: With wheel arch moulding∗2: With over fender∗3: Unladen vehicle∗4: With 2UZFE engine and with P245/70R16 tires∗5: With 5VZFE engine and with P245/70R16 tires∗6: With 2UZFE engine and with P265/70R16 tires∗7: With 5VZFE engine and with P265/70R16 tires∗8: Offroad package

’02 TUNDRA_U (L/O 0108)
2752002 MY TUNDRA_U (OM 34417U)
Payload∗
U.S.A. kg (lb.)
Standard cab
5VZFE engine
Twowheel drive modelsManual transmissionStandard grade773 (1705)
Automatic transmissionStandard grade753 (1661)
Fourwheel drive modelsManual transmissionSR5 grade651 (1436)
Automatic transmissionSR5 grade631 (1392)
2UZFE engineFourwheel drive modelsAutomatic transmissionSR5 grade879 (1938)
Access cab
5VZFE engine
Twowheel drive models
Manual transmissionSR5 grade731 (1612)
Automatic transmissionSR5 grade710 (1567)
Limited grade653 (1441)
Fourwheel drive models
Manual transmissionSR5 grade762 (1680)
Automatic transmissionSR5 grade736 (1624)
Limited grade679 (1499)
2UZFE engine
Twowheel drive modelsAutomatic transmissionSR5 grade872 (1924)
Limited grade815 (1798)
Fourwheel drive modelsAutomatic transmissionSR5 grade685 (1512)
Limited grade619 (1366)
∗: Occupants + luggage

’02 TUNDRA_U (L/O 0108)
2762002 MY TUNDRA_U (OM 34417U)
Canada kg (lb.)
Standard cab
5VZFE engineTwowheel drive modelsManual transmissionStandard grade763 (1683)
Automatic transmissionStandard grade743 (1639)
Fourwheel drive modelsAutomatic transmissionStandard grade633 (1396)
2UZFE engineFourwheel drive modelsAutomatic transmissionStandard grade893 (1969)
Access cab
5VZFE engineFourwheel drive modelsAutomatic transmissionSR5 grade726 (1602)
2UZFE engine
Twowheel drive modelsAutomatic transmissionSR5 grade862 (1902)
Limited grade814 (1795)
Fourwheel drive modelsAutomatic transmissionSR5 grade684 (1509)
Limited grade635 (1402)

’02 TUNDRA_U (L/O 0108)
2772002 MY TUNDRA_U (OM 34417U)
Model:
5VZFE and 2UZFE
Type: 5VZFE engine6 cylinder V type, 4 cycle, gasoline
2UZFE engine
8 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 5VZFE engine93.5 82.0 (3.68 3.23)
2UZFE engine
94.0 84.0 (3.70 3.31)
Displacement, cm
3 (cu. in.):
5VZFE engine 3378 (206.1)
2UZFE engine 4664 (284.6) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 100 (26.4, 22.0) ENGINE
Valve clearance (engine cold), mm (in.):
5VZFE engineIntake 0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
2UZFE engine Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: 5VZFE engineDENSO K16TR11
NGK BKR5EKB11
2UZFE engine DENSO K20RU
NGK BKR6EYA
Spark plug gap, mm (in.): 5VZFE engine 1.1 (0.043)
2UZFE engine 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge
No.BT3373F (used belt), lbf: 5VZFE engineGenerator belt 100  20
Air conditioning compressor belt
100
+20
10
Power steering pump belt100+20
15
Engine FuelService specifications

’02 TUNDRA_U (L/O 0108)
2782002 MY TUNDRA_U (OM 34417U)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
5VZFE engineWith filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
2UZFE engine With filter 6.2 (6.5, 5.5)
Without filter 5.7 (6.0, 5.0)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC
multigrade engine oil is recommended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): With manual transmission 10.0 (10.6, 8.8)
With automatic transmission 5VZFE engine 9.9 (10.5, 8.7)
2UZFE engine 11.6 (12.3, 10.2)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): Twowheel drive models 2.6 (2.7, 2.3)
Fourwheel drive models
2.2 (2.3, 1.9)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
AUTOMATIC TRANSMISSION
Fluid capacity (drain and ref ill), L (qt.,
Imp. qt.): Up to 2.0 (2.1, 1.8)
Fluid type: Automatic transmission fluid DII or
DEXRON III (DEXRON II)

’02 TUNDRA_U (L/O 0108)
2792002 MY TUNDRA_U (OM 34417U)
TRANSFER
Oil capacity, L (qt., Imp. qt.):
1.0 (1.1, 0.9)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Front1.15 (1.2, 1.0)
Rear
Twowheel drive modelsStandard differential
3.80 (4.0, 3.3)
Limitedslip differential 3.15 (3.3, 2.8)
Fourwheel drive models Standard differential
3.50 (3.7, 3.1)
Limitedslip differential 2.95 (3.1, 2.6)
Oil type: Standard differentialHypoid gear oil API GL5
Limitedslip differential Hypoid gear oil for limitedslip differ-
ential API GL5 Recommended oil viscosity:
Front SAE 75W90
Rear Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90
CHASSIS LUBRICATION
Propeller shafts: Spiders and slide yokesLithium base chassis grease, NLGI
No.2
Double cardan joint Molybdenumdisulfide lithium base
chassis grease, NLGI No.2
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.): 95 (3.7)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04) Parking brake adjustment:
Pedal type—when depressed with the
force of 294 N (30 kgf, 66.1 lbf)5—8 clicks
Lever type—when pulled with the force
of 196 N (20 kgf, 44 lbf) 4—12 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’02 TUNDRA_U (L/O 0108)
2802002 MY TUNDRA_U (OM 34417U)
Tires
Engine compartment (2UZFE engine)
Tire size and pressure:
Tire size
P245/70R16
P265/70R16 Tire pressure kPa, (kgf/cm2 or bar, psi)
Front Rear
180 (1.8, 26) 240 (2.4, 35) 200 (2.0, 29)
180 (1.8, 26)
Wheel size: Twowheel drive models 16 7J or 7JJ
Offroad package 16 7JJ
Others 16 7J or 7JJ
Wheel nut torque, N·m (kgf·m, ft·lbf): 110 (11.5, 83.2)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Aluminum wheel precautions” in Section
72.
Fuses

’02 TUNDRA_U (L/O 0108)
2812002 MY TUNDRA_U (OM 34417U)
Engine compartment (5VZFE engine)
Engine compartment (with towing kit)
Fuses (type A)
1. EFI NO.1 20 A (2UZFE engine) or EFI NO.1 15 A (5VZFE engine): Mul-
tiport fuel injection system/sequential
multiport fuel injection system, emis-
sion control system, fuel pump and all
components in “EFI NO.2” fuse
2. ETCS 15 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system and electronic throttle con-
trol system
3. DOME 15 A: Interior light, personal
lights, vanity light and door courtesy
lights
Instrument panel
4. OBD 7.5 A: Onboard diagnosis sys-
tem
5. PWR OUTLET 1 15 A: Power outlet
6. PWR OUTLET 2 15 A: Power outlet
7. ST2 5 A: Starting system
8. FR FOG 20 A: Front fog lights
9. ALTS 7.5 A: Charging system
10. HEAD (RH) 10 A (without daytime running light system): Righthand
headlight
HEAD (HI RH) 10 A (with daytime
running light system): Righthand
headlight (high beam)

’02 TUNDRA_U (L/O 0108)
2822002 MY TUNDRA_U (OM 34417U)
11. HEAD (LH) 10 A (without daytime
running light system): Lefthand
headlight
HEAD (HI LH) 10 A (with daytime
running light system): Lefthand
headlight (high beam)
12. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system and emission control sys-
tem
13. A/C 10 A: Air conditioning system
14. DRL 7.5 A (with daytime running light system): Daytime running light
system
15. HEAD (LO RH) 10 A (with daytime running light system): Righthand
headlight (low beam)
16. HEAD (LO LH) 10 A (with daytime running light system): Lefthand
headlight (low beam)
17. WIP 20 A: Windshield wipers and
washer
18. TURN 5 A: Turn signal lights
19. ECU IG 5 A: Antilock brake system
and cruise control system
20. 4WD 20 A: Fourwheel drive control
system and A.D.D. control system 21. ACC 15 A:
Cigarette lighter, audio sys-
tem, SRS airbag system and power
rear view mirrors
22. GAUGE 10 A: Gauges and meters,
backup lights, starting system, day-
time running light system and air condi-
tioning system
23. IGN 5 A: SRS airbag system, multiport
fuel injection system/sequential multi-
port fuel injection system, discharge
system and ignition system
24. CARGO LP 5 A: Cargo lamp
25. TAIL 15 A: Tail lights, license plate
lights, instrument panel lights, parking
lights and glove box light
26. ECUB 5 A: SRS warning light
27. HORNHAZ 20 A: Emergency flashers
and horns
28. STA 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, g auges and meters
29. STOP 15 A: Stoplights and high
mounted stoplight
Fuses (type B)
30. ABS 1 40 A: Antilock brake system
31. ABS 2 40 A: Antilock brake system 32. J/B 50 A:
All components in “POWER”,
“HORNHAZ”, “TAIL”, “CARGO LP”,
“STOP” and “ECUB” fuses
33. AM2 30 A: Ignition system
34. AM1 40 A: Starting system
35. HTR 50 A: Air conditioning system
36. POWER 30 A: Power door lock sys-
tem, power windows and power seat
37. FL 30 A: Trailer lights
Fuse (type C)
38. ALT 120 A: All components in “AM1”,
“ALTS”, “HTR”, “FR FOG”, “PWR
OUTLET 1” and “PWR OUTLET 2”
fuses

’02 TUNDRA_U (L/O 0108)
2832002 MY TUNDRA_U (OM 34417U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS, UNIFORM TIRE QUALITY
GRADING AND CAMPER INFORMATION
Reporting safety defects for U.S. owners 284
. . . . . . . . . . . . . . . . . . . . . .
Uniform tire quality grading 284
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camper information 285
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
SECTION 9