service VOLVO S60 2009 Owner´s Manual

Page 193 of 254

09 Maintenance and servicing
Fluids
09
193
WARNING

Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.

If it is necessary to top up the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Clutch and brake fluid reservoir
G031030
The clutch and brake fluid should always be
above the MIN mark on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles
(48,000 km). The fluid should be replaced once
a year or every 15,000 miles (24,000 km) when
driving under extremely hard conditions
(mountain driving, etc.).
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
Power steering fluid reservoir
ADD FULL
G027200
The fluid level should always be between the
ADD and FULL marks.Fluid type: Volvo synthetic power steering fluid
(Pentosin CHF 11S) P/N 1161529 or equiva-
lent.
Replace: No fluid change required.
NOTE
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

Page 195 of 254

09 Maintenance and servicing
Battery
09``195 Battery maintenance
The battery in your vehicle is located under the
floor of the trunk.
Driving habits and conditions, climate, the
number of starts, etc. all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:•
Check the fluid level in each cell in the bat-
tery every 24 months or every 15,000
1
miles (24,000 km), whichever is sooner. Do
not overfill.

Use a screw driver to open the caps or
cover and a flashlight to inspect the level.

If necessary, add distilled water. The level
should never be above the indicator.

The fluid level should be checked if the
battery has been recharged.

After inspection, be sure the cap over each
battery cell or the cover is securely in
place.

Check that the battery cables are correctly
connected and properly tightened. Route
ventilation hose through opening in floor
(see page 195)

Never disconnect the battery when the
engine is running, for example when
changing the battery.

The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.

However, if the battery is being charged via
the connecting points in the engine com-
partment (see page 195), the battery must
be connected.WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
WARNING

Never expose the battery to open flame
or electric spark.

Do not smoke near the battery.

Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.Symbols:
Wear protection gogglesSee owner's manual for
detailsKeep away from children
1More frequently in warm climates.

Page 197 of 254

09 Maintenance and servicing
Battery
09
197
WARNING
Ventilation hose:•
The battery generates hydrogen gas,
which is flammable and explosive. The
battery is fitted with a ventilation hose
which vents hydrogen gas out of the
battery compartment through a ventila-
tion opening in the bottom of this com-
partment. If the battery must be
replaced, it is essential that the ventila-
tion hose is properly connected to the
battery and that it is routed through the
ventilation opening provided (see illus-
tration).

Be sure the ventilation hose is free of
debris.

Only use replacement batteries equip-
ped with a ventilation hose. Consult a
trained and qualified Volvo service tech-
nician.NOTE
After the battery has been disconnected or
replaced, lock and unlock the vehicle with
the central locking system's remote control
to reactivate such features as the power
windows, moonroof, courtesy lighting, etc.

Page 198 of 254

09 Maintenance and servicingReplacing bulbs
09198
When replacing bulbs, keep the following
points in mind:•
Never touch the glass of bulbs with your
fingers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.

The optional Active Bi-Xenon headlight
bulbs contain trace amounts of mercury.
These bulbs should always be disposed of
by an authorized Volvo retailer.
The following bulbs should only be replaced by
an authorized Volvo service technician:

Active Bi-Xenon headlights,

Courtesy (dome) lighting,

Reading lights,

Glove compartment lights

Turn signals and courtesy lights in the side
door mirrors

High-mounted brake lights

Diodes in the rear tail lightsNOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
Replacing bulbs at the front of the
vehicle
WARNING

The engine should not be running when
changing bulbs.

When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G027278
All front bulbs (except the optional front fog
lights) are replaced from the engine compart-
ment.
WARNING
Active Bi-Xenon headlights (option) - due to
the high voltage used by these headlights,
these bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian.Location of the bulbs in the headlight
housing
G028433
Side marker lightTurn signal

Page 199 of 254

09 Maintenance and servicing
Replacing bulbs
09``199
Low beam headlight/parking light (halogen
headlights)High beam headlight, parking light (Active
Bi-Xenon headlights)
Certain models may have a plastic tube that
may hinder access to the bulbs. This tube can
be broken off and discarded.NOTE
If you encounter difficulty when changing a
bulb, please contact a trained and qualified
Volvo service technician.Low beam headlight
G028435
Low beam bulb (halogen headlights)
Removing the defective bulb:1. Switch off the headlights and turn the igni-
tion switch to position 0.
2. Remove the plastic cover.
3. Disconnect the wiring connector.
Loosen the retaining spring by first moving
it to the right and then moving it outward
and downward, out of the way.
Pull out the defective bulb.
G028436
Installing the new bulb:
Insert the new bulb, without touching the
glass, with the guide lug upward. The bulb
will only seat properly in this position.
Move the retaining spring up and push it
slightly to the left until it seats properly.
1. Reconnect the wiring connector.
2. Reinstall the plastic cover.
NOTE
If the vertical aim of your headlights needs
to be adjusted for any reason (e.g., towing
a trailer for extended periods), this should
be done by a trained and qualified Volvo
service technician.High beam headlight
G028437
High beam bulb

Page 203 of 254

09 Maintenance and servicing
Replacing bulbs
09``203 Replacing bulbs in the taillight cluster
3501204m
G027277
Location of bulbs
Brake lightParking light (left side)Fog light (one side)Side marker lampTurn signalBack up light
All bulbs in the taillight cluster can be replaced
from inside the trunk.1. Switch off all lights and turn ignition key to
position0.
2. Unlock and fold down the side panel to
access the bulbs.
The bulbs are located in two separate bulb
holders, an upper and a lower. Each bulb
holder has a locking pin.
Replace bulbs in the upper and lower
bulb holders as follows:1. To ease the work: disconnect the cable
from the bulb holder.2. Press the catches together and pull out the
holder.
3. Replace the bulb.
4. Reconnect the cable.
5. Close and secure the side panel.
NOTE
If the message indicating a burned out bulb
remains in the information display after the
bulb has been replaced, consult a trained
and qualified Volvo service technician.

Page 204 of 254

09 Maintenance and servicingReplacing bulbs
09204
High level brake lightThese bulbs are of a special type. We recom-
mend that you ask a trained and qualified Volvo
service technician to replace this bulb.License plate lights
G028442
1. Switch off the ignition.
2. Loosen the screws with a torx screwdriver.
3. Carefully pull out the lamp housing.
4. Turn the bulb holder counterclockwise and
pull it out.
5. Pull out the defective bulb and insert a new
one.6. Reinsert the bulb holder into the housing
and turn it clockwise.
7. Reinstall the housing and screw it in place.
Footwell lighting
G027287
The door step courtesy lights are located under
the dash on the driver's and passenger's sides.
To replace a bulb:
1. Carefully insert a screwdriver and pry out
the lens.
2. Replace the defective bulb.
3. Reinstall the lens.
Trunk lights
G028441
1. Carefully insert a screwdriver and pry out
the lens.
2. Pry out the bulb and replace it.
3. Press the lens back into place.

Page 205 of 254

09 Maintenance and servicing
Replacing bulbs
09
205 Vanity mirror
G028443
1. Carefully insert a screwdriver and pry out
the lens.
2. Pry out the defective bulb and replace it.
3. Carefully press the lower edge of the lens
onto the four tabs and press the upper
edge of the lens into place.
NOTE
Other bulbs may be difficult for you to
replace yourself. Let a trained and qualified
Volvo service technician replace these
bulbs if necessary.

Page 206 of 254

09 Maintenance and servicingFuses
09206
Replacing fuses
G027179
If an electrical component fails to function, it is
possible that a fuse has blown.
Fuses are located in four different places:
Relays/fuse box in the engine compart-
ment.Fuse box in the passenger compartment,
behind plastic cover.Fuse box in the passenger compartment,
on the edge of the dashboard.Fuse box in the cargo area.
A label on the inside of each cover indicates the
amperage and the electrical components that
are connected to each fuse.The easiest way to see if a fuse is blown is to
remove it. Pull the fuse straight out. If a fuse is
difficult to remove, you will find a special fuse
removal tool (and several extra fuses) in the
passenger compartment fuse box on the driv-
er's end of dashboard. From the side, examine
the curved metal wire (see the illustration
above) to see if it is broken. If so, put in a new
fuse of the same color and amperage (written
on the fuse). Spare fuses are stored in the fuse
box in the passenger compartment. If fuses
burn out repeatedly, have the electrical system
inspected by a trained and qualified Volvo
service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

Page 230 of 254

10 AudioAudio systems - specifications
10230
HU-650Output
4×25 W
Impedance
4 Ohm
Voltage required
12 V, negative
ground
External amplifier
4×50 W or 4×75 W
Radio frequency range:AM
530 – 1710 kHz
FM
87.7 – 107.9 MHz
HU-850Output
1×25 W center
speaker
Impedance
4 Ohm
Voltage required
12 V, negative
ground
External amplifier
A
4×50 W or 4×75 W
Radio frequency rangeAM
530 – 1710 kHz
FM
87.7 – 107.9 MHz
AThe HU-850 must be connected to an external amplifier.
NOTE
Alarm!
is displayed when an alarm mes-
sage is sent. The function is used to warn
the driver of a serious accident or disaster
situation.
NOTE
The optional supplementary amplifier
(HU-850) may be mounted under the front
passenger's seat. If the floor of the vehicle
has become soaked for any reason, do not
turn on the radio. This would cause damage
to the amplifier. Contact a trained and quali-
fied Volvo service technician.Low battery voltageIf the level of battery voltage is low, a message
will be displayed.
The vehicle's energy conservation function
may switch off the audio system. Recharge the
battery by starting the engine.

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