service VOLVO S60 2009 Owner´s Manual

08 Car careWashing and cleaning the vehicle
08176
Washing the vehicle•
The vehicle should be washed at regular
intervals since dirt, dust, insects and tar
spots adhere to the paint and may cause
damage. It is particularly important to wash
the vehicle frequently in the wintertime to
prevent corrosion, when salt has been
used on the roads.
•
When washing the vehicle, do not expose
it to direct sunlight. Use lukewarm water to
soften the dirt before you wash with a
sponge, and plenty of water, to avoid
scratching.
•
Bird droppings: Remove from paintwork as
soon as possible. Otherwise the finish may
be permanently damaged.
•
A detergent can be used to facilitate the
softening of dirt and oil.
•
A water-soluble grease solvent may be
used in cases of sticky dirt. However, use
a wash place equipped with a drainage
separator.
•
Dry the vehicle with a clean chamois and
remember to clean the drain holes in the
doors and rocker panels.
•
Tar spots can be removed with kerosene
or tar remover after the vehicle has been
washed.
•
A stiff-bristle brush and lukewarm soapy
water can be used to clean the wiper
blades. Frequent cleaning of the wind-shield and wiper blades improves visibility
considerably and also helps prolong the
service life of the wiper blades.
•
Wash off the dirt from the underside (wheel
housings, fenders, etc.).
•
In areas of high industrial fallout, more fre-
quent washing is recommended.CAUTION
•
When washing or steam cleaning the
engine, avoid spraying water or steam
directly on the electrical components or
toward the rear side of the engine.
•
Dirt, snow, etc., on the headlights can
reduce lighting capacity considerably.
Clean the headlights regularly, for
example when refueling.
•
During high pressure washing, the
spray mouthpiece must never be closer
to the vehicle than 13 " (30 cm). Do not
spray into the locks.
Special moonroof cautions:
•
Always close the moonroof and sun
shade before washing your vehicle.
•
Never use abrasive cleaning agents on
the moonroof.
•
Never use wax on the rubber seals
around the moonroof.
•
After cleaning the engine, the spark plug
wells should be inspected for water and
blown dry if necessary.
Suitable detergents: Special vehicle washing
detergents should be used. A suitable mixture
is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US
gal. (10 liters) of warm water. After washing
with a detergent the vehicle should be well
rinsed with clean water.
Exterior components
Volvo recommends the use of special cleaning
products, available at your Volvo retailer, for
cleaning colored plastic, rubber, or ornamental
components such as chromed strips on the
exterior of your vehicle. The instructions for
using these products should be followed care-
fully. Solvents or stain removers should not be
used.CAUTION
•
Avoid waxing or polishing plastic or rub-
ber components
•
Polishing chromed strips can wear
away or damage the surface
•
Polishes containing abrasive sub-
stances should not be used

08 Car carePaint touch up
08180
Color code
G031024
Model plate with paint color code
1
Paint damage requires immediate attention to
avoid rusting. Make it a habit to check the finish
regularly - when washing the vehicle for
instance. Touch-up if necessary.
Paint repairs require special equipment and
skill. Contact a trained and qualified Volvo
service technician for any extensive damage.
Make sure you have the right color. When
ordering touch-up paint from your Volvo
retailer, use the paint code indicated on the
model plate, (1) in the illustration.
Minor stone chips and scratchesMaterial:•
Primer - can
•
Paint - touch-up pen
•
Brush
•
Masking tape
•
If the stone chip has not gone down to the
bare metal and an undamaged color coat
remains, you can add paint immediately
after removing dirt.NOTE
When touching up the vehicle, it should be
clean and dry. The surface temperature
should be above 60° F (15° C).Minor scratches on the surfaceMinor scratches can be repaired by using
Volvo touch-up paint. If the stone chip has not
penetrated down to the metal and an undam-
aged layer of paint remains, the touch-up paint
can be applied as soon as the spot has been
cleaned.
Deep scratches
G020345
1. Place a strip of masking tape over the dam-
aged surface. Pull the tape off so that any
loose flakes of paint adhere to it.
2. Thoroughly mix the primer and apply it with
a small brush.
When the primer surface is dry, the paint
can be applied using a brush. Mix the paint
thoroughly; apply several thin paint coats
and let dry after each application.
3. If there is a longer scratch, you may want
to protect surrounding paint by masking it
off.
1The model plate is located on the passenger's side center door pillar.

G020922
182
Volvo service......................................................................................... 184
Maintaining your vehicle....................................................................... 185
Emission inspection readiness.............................................................. 186
Working on your vehicle........................................................................ 187
Hood and engine compartment............................................................ 189
Engine oil............................................................................................... 190
Fluids..................................................................................................... 192
Wiper blades......................................................................................... 194
Battery................................................................................................... 195
Replacing bulbs.................................................................................... 198
Fuses..................................................................................................... 206

09 Maintenance and servicingVolvo service
09184
Maintenance servicePeriodic maintenance will help keep your vehi-
cle running well. Your Warranty and Service
Records Information booklet provides a com-
prehensive maintenance schedule up to
150,000 miles (240,000 km) of vehicle service.
This maintenance program contains inspec-
tions and services necessary for the proper
function of your vehicle, and includes compo-
nents that affect vehicle emissions. The main-
tenance services contain several checks that
require special instruments and tools and
therefore must be performed by a qualified
technician. Volvo advises you to follow the
service program outlined in this booklet. To
keep your Volvo in top condition, specify time-
tested and proven Genuine Volvo Parts and
Accessories.The Federal Clean Air Act - U.S.The Federal Clean Air Act requires vehicle
manufacturers to furnish written instructions to
the ultimate purchaser to assure the proper
servicing and function of the components that
control emissions. These services, which are
listed in the "Warranty and Service Records
Information booklet," are not covered by the
warranty. You will be required to pay for labor
and material used.
Maintenance servicesYour Volvo passed several major inspections
before it was delivered to you, in accordance
with Volvo specifications. The maintenance
services outlined in the Warranty and Service
Records Information booklet, many of which
will positively affect your vehicle's emissions,
should be performed as indicated. It is recom-
mended that receipts for vehicle emission
services be retained in case questions arise
concerning maintenance.
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected.Vehicle Event Data (Black Box)Your vehicle's driving and safety systems
employ computers that monitor, and share
with each other, information about your vehi-
cle's operation. One or more of these comput-
ers may store what they monitor, either during
normal vehicle operation or in a crash or near-
crash event. Stored information may be read
and used by:•
Volvo Car Corporation
•
service and repair facilities
•
law enforcement or government agencies
•
others who may assert a legal right to
know, or who obtain your consent to know
such information.
Applicable warrantiesIn accordance with applicable U.S. and Cana-
dian regulations, the following list of warranties
is provided.•
New Car Limited Warranty
•
Parts and Accessories Limited Warranty
•
Corrosion Protection Limited Warranty
•
Seat Belt and Supplemental Restraint Sys-
tems Limited Warranty
•
Emission Design and Defect Warranty
•
Emission Performance Warranty
These are the Federal warranties; other war-
ranties are provided as required by state/pro-
vincial law. Refer to your separate Warranty
and Service Records Information booklet for
detailed information concerning each of the
warranties.

09 Maintenance and servicing
Maintaining your vehicle
09
185 Owner maintenance
Periodic maintenance requirements and inter-
vals are described in your vehicle's Warranty
and Service Records Information booklet.
The following points can be carried out
between the normally scheduled maintenance
services.Each time the vehicle is refueled:•
Check the engine oil level
•
Clean the windshield, windshield wipers,
headlights, and tail lights
Monthly:•
Check cold tire pressure in all tires. Inspect
the tires for wear.
•
Check that engine coolant and other fluid
levels are between the indicated "min" and
"max" markings.
•
Clean interior glass surfaces with a glass
cleaner and soft paper towels.
•
Wipe driver information displays with a soft
cloth.
•
Visually inspect battery terminals for cor-
rosion. Corrosion may indicate a loose ter-
minal connector, or a battery near the end
of its useful service life. Consult a trained
and qualified Volvo service technician for
additional information.
As needed:•
Wash the vehicle, including the undercar-
riage, to reduce wear that can be caused
by a buildup of dirt, and corrosion that can
be caused by salt residues.
•
Clean leaves and twigs from air intake
vents at the base of the windshield, and
from other places where they may collect.NOTE
Complete service information for qualified
technicians is available online for purchase
or subscription at www.volvotechinfo.com.

09 Maintenance and servicingEmission inspection readiness
09186
What is an Onboard Diagnostic System
(OBD II)?OBD II is part of your vehicle's computerized
engine management system. It stores diagnos-
tic information about your vehicle's emission
controls. It can light the Check Engine light
(MIL) if it detects an emission control "fault." A
"fault" is a component or system that is not
performing within an expected range. A fault
may be permanent or temporary. OBD II will
store a message about any fault.How do states use OBD II for emission
inspections?Many states connect a computer directly to a
vehicle's OBD II system. The inspector can
then read "faults." In some states, this type of
inspection has replaced the tailpipe emission
test.How can my vehicle fail OBD II emission
inspection?Your vehicle can fail OBD II emission inspec-
tion for any of the following reasons.•
If your Check Engine (MIL) light is lit, your
vehicle may fail inspection.
•
If your vehicle's Check Engine light was lit,
but went out without any action on your
part, OBD II will still have a recorded fault.
Your vehicle may pass or fail, depending
on the inspection practices in your area.
•
If you had recent service that required dis-
connecting the battery, OBD II diagnostic
information may be incomplete and "not
ready" for inspection. A vehicle that is not
ready may fail inspection.
How can I prepare for my next OBD II
emission inspection?•
If your Check Engine (MIL) light is lit - or
was lit but went out without service, have
your vehicle diagnosed and, if necessary,
serviced by a qualified Volvo technician.
•
If you recently had service for a lit Check
Engine light, or if you had service that
required disconnecting the battery, a
period of driving is necessary to bring the
OBD II system to "ready" for inspection. A
half-hour trip of mixed stop-and-go/high-
way driving is typically needed to allow
OBD II to reach readiness. Your Volvo
retailer can provide you with more infor-
mation on planning a trip.
•
Maintain your vehicle in accordance with
your vehicle's maintenance schedule.

09 Maintenance and servicingWorking on your vehicle
09188
Changing coolantNormally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
NOTE
Do not top off with water only. This reduces
the rust-protective and antifreeze qualities
of the coolant and has a lower boiling point.
It can also cause damage to the cooling
system if it should freeze. Top off with Volvo
Genuine Coolant/Antifreeze only (a
50/50 mix of water and antifreeze)
CAUTION
The cooling system must always be kept
filled to the correct level. If it is not kept filled,
there can be high local temperatures in the
engine which could result in damage. Dif-
ferent types of antifreeze/coolant may not
be mixed.
WARNING
Never remove the radiator cap while the
engine is warm. Wait until the vehicle cools.

09 Maintenance and servicingEngine oil
09190
Oil specificationsEngine oil must meet the minimum ILSAC
specification GF-4, API SL, or ACEA A1/B1.
Lower quality oils may not offer the same fuel
economy, engine performance, or engine pro-
tection.
Volvo recommends Castrol.
Depending on your driving habits, premium or
synthetic oils may provide superior fuel econ-
omy and engine protection. Consult your Volvo
retailer or a trained and qualified Volvo service
technician for recommendations on premium
or synthetic oils.Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is
changed at the normal maintenance serv-
ices. This oil is only used at customer
request, at additional charge. Please con-
sult a trained and qualified Volvo service
technician.
Oil viscosity (stable ambient
temperatures)Operation in hot climatesWhen temperatures exceed 104° F (40° C) in
your area, Volvo recommends, for the protec-
tion of your engine, that you use a heavier
weight oil, such as such as SAE 5W-40 or
0W-40. See the viscosity chart.
G023491
Operation in temperate climatesIncorrect viscosity oil can shorten engine life.
Under normal use when temperatures do not
exceed 104° F (40° C), SAE 5W-30 will provide
good fuel economy and engine protection. See
the viscosity chart.Extreme engine operationSynthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements arerecommended for driving in areas of sustained
temperature extremes (hot or cold), when tow-
ing a trailer over long distances, and for pro-
longed driving in mountainous areas.
G022917
American Petroleum Institute (API) symbolAmerican Petroleum Institute (API)
symbolThe API Service Symbol "donut" is divided into
three parts:•
The upper section describes the oil's per-
formance level.
•
The center identifies the oil's viscosity.
•
The lower section indicates whether the oil
has demonstrated energy-conserving
properties in a standard test in comparison
to a reference oil.

09 Maintenance and servicing
Engine oil
09
191
NOTE
Volvo uses different systems to indicate a
low oil level or pressure. Some models have
an oil pressure sensor, in which case a
warning symbol (see page 52) is used to
indicate low oil pressure. Other models have
an oil level sensor, in which case the driver
is alerted by the warning symbol in the cen-
ter of the instrument panel and a text in the
information display. Some models use both
systems. Contact a trained and qualified
Volvo service technician for more informa-
tion.Changing engine oil and oil filterSee the information on oil specifications above
and page 240 for oil volumes. Refer to the
Warranty and Service Records Information
booklet for information on the oil change inter-
vals.
NOTE
•
Volvo does not recommend the use of
oil additives.
•
Synthetic oil is not used when the oil is
changed at the normal maintenance
intervals except at owner request and at
additional charge. Please consult a
trained and qualified Volvo service tech-
nician.
Checking and adding oilThe oil level should be checked every time the
vehicle is refueled. This is especially important
during the period up to the first scheduled
maintenance service.•
The vehicle should be parked on a level
surface when the oil is checked.
•
If the engine is warm, wait for at least
10-15 minutes after the engine has been
switched off before checking the oil.
Checking the oil
G020336
1. Pull out the dipstick and wipe it with a lint-
free rag.2. Reinsert the dipstick, pull it out, and check
the oil level.
3. Add oil if necessary. If the level is close to
theMINmark, add approximately
1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal
operating temperature.
5. Switch off the engine and wait for at least
10-15 minutes and recheck the oil level. If
necessary, add oil until the level is near the
MAX mark.
CAUTION
•
Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•
Never fill oil above the MAX mark. This
could cause an increase in oil consump-
tion.
•
Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•
Always add oil of the same type and
viscosity as already used.WARNING
Do not allow oil to spill onto or come into
contact with hot exhaust pipe surfaces.

09 Maintenance and servicingFluids
09192
Washer fluid reservoir
G027243
Washer fluid reservoirThe washer fluid reservoir is located in the
engine compartment and holds approx.
6.8 US qts (6.4 liters).
During cold weather, the reservoir should be
filled with windshield washer solvent contain-
ing antifreeze.
Changing coolant
G027276
Coolant reservoirNormally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
CAUTION
•
High levels of chlorine, chlorides and
other salts can cause corrosion in the
cooling system.
•
Do not top off with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze. Top off with Volvo Gen-
uine Coolant/Antifreeze only (a
50/50 mix of water and antifreeze).
•
Different types of antifreeze/coolant
may not be mixed.
•
If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
•
The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!